Drive Shaft Installation Note

WARNING: This page is about a different car, the 2003 Mazda Protege5 and 2003 Mazda Protege. However, it is still accessible from the selected car via links, so may be relevant.

(Left side)

Install a new clip onto the drive shaft with the opening facing upward. Ensure that the diameter of the clip does not exceed the specification on installation.
After installation, measure the outer diameter.
- If it exceeds the specification, repeat Steps 1-2 using a new clip.
Fig 1: Outer Diameter Specification mm (in)
Courtesy of MAZDA MOTORS CORP.
CAUTION:
- The sharp edges of the drive shaft can slice or puncture the oil seal. Be careful when installing the drive shaft to the transaxle.
- The oil seals are damaged easily if this procedure is not done correctly.
Insert the drive shaft into the wheel hub.
Apply ATF to the oil seal lip.

Fig 2: Locating Joint Shaft Clip Opening
Courtesy of MAZDA MOTORS CORP.
Push the drive shaft into the transaxle.
After installation, pull the transaxle side outer ring forward to confirm that the drive shaft is securely held by the clip.

Fig 3: Pushing Drive Shaft Into Transaxle
Courtesy of MAZDA MOTORS CORP.

(Right side)

Install the joint shaft with the end-gap of a new clip facing upward.
Install the drive shaft into the wheel hub.
Push the drive shaft into the joint shaft.
After installation, pull the transaxle side outer ring forward to confirm that the drive shaft is securely held by the clip.