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Home >> Mazda >> 2002 >> Tribute LX, 4WD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 2 (Engine Mechanical - 2.0L) >> Engine Installation >> Engine - Manual Transaxle >> Installation

Engine - Manual Transaxle: Installation

WARNING: This page is about a different variant/trim than selected.
  1. Support the engine with a suitable lifting device and remove the engine from the engine stand.
    Fig 1: Supporting Engine
    G02170914Courtesy of MAZDA MOTORS CORP.
  2. Install the rear cover plate and dowels.
  3. Install the flywheel. Refer to FLYWHEEL .
    Fig 2: Installing Flywheel
    G02170915Courtesy of MAZDA MOTORS CORP.
  4. Using the special tool, position the clutch disc onto the flywheel.
    Fig 3: Installing Clutch Disc
    G02170916Courtesy of MAZDA MOTORS CORP.
  5. Position the clutch pressure plate onto the flywheel, install the pressure plate bolts and tighten them using the sequence shown.
    Fig 4: Pressure Plate Bolt Tightening Sequence
    G02170917Courtesy of MAZDA MOTORS CORP.
  6. Remove the special tool.
    Fig 5: Removing Special Tool
    G02170918Courtesy of MAZDA MOTORS CORP.
  7. Install the transaxle on the engine and install the bolts.
    Fig 6: Installing Transaxle-To-Engine Bolts
    G02170919Courtesy of MAZDA MOTORS CORP.
  8. Install the bolts.
    Fig 7: Installing Transaxle-To-Engine Bolts
    G02170920Courtesy of MAZDA MOTORS CORP.
  9. Install the starter.
    Fig 8: Installing Starter
    G02170921Courtesy of MAZDA MOTORS CORP.
  10. Install the wire harness.
    1. Attach the wire harness to the engine/transaxle assembly.
    2. Connect the differential pressure feedback exhaust gas recirculation (EGR) sensor.
    Fig 9: Installing Wire Harness
    G02170922Courtesy of MAZDA MOTORS CORP.
  11. Connect the backup lamp switch electrical connector.
    Fig 10: Connecting Backup Lamp Switch Electrical Connector
    G02170923Courtesy of MAZDA MOTORS CORP.
  12. Connect the ground wire.
    Fig 11: Connecting Ground Wire
    G02170924Courtesy of MAZDA MOTORS CORP.
  13. Connect the Powertrain Control Module (PCM) wire harness to the bracket.
    Fig 12: Connecting Powertrain Control Module Wire Harness
    G02170925Courtesy of MAZDA MOTORS CORP.
  14. Connect the fuel charging wiring harness electrical connector.
    Fig 13: Connecting Fuel Charging Wiring Harness Electrical Connector
    G02170926Courtesy of MAZDA MOTORS CORP.
  15. Connect the Park Neutral Position (PNP) switch electrical connector and ground wire.
    Fig 14: Connecting Park Neutral Position Switch Electrical Connector & Ground Wire
    G02170927Courtesy of MAZDA MOTORS CORP.
  16. Connect the vehicle speed sensor electrical connector.
    Fig 15: Connecting Vehicle Speed Sensor Electrical Connector
    G02170928Courtesy of MAZDA MOTORS CORP.
  17. Connect the electrical connectors.
    1. Connect the knock sensor electrical connector.
    2. Connect the oil pressure sender electrical connector.
    3. Connect the starter electrical connector.
    Fig 16: Connecting Electrical Connectors
    G02170929Courtesy of MAZDA MOTORS CORP.
  18. Connect the generator electrical connectors.
    Fig 17: Connecting Generator Electrical Connectors
    G02170930Courtesy of MAZDA MOTORS CORP.
  19. Position the engine/transaxle assembly into the vehicle.
  20. Install the LH transaxle mount.
    Fig 18: Installing LH Transaxle Mount
    G02170931Courtesy of MAZDA MOTORS CORP.
  21. Install the engine mount upper bracket.
    Fig 19: Installing Engine Mount Upper Bracket
    G02170932Courtesy of MAZDA MOTORS CORP.
  22. Connect the ground wire.
    Fig 20: Installing Ground Wire
    G02170933Courtesy of MAZDA MOTORS CORP.
  23. Install the rear transaxle mount.
    Fig 21: Installing Rear Transaxle Mount
    G02170934Courtesy of MAZDA MOTORS CORP.
  24. Remove the lifting device.
  25. Install the cruise control unit (if equipped).
    Fig 22: Installing Cruise Control Unit
    G02170935Courtesy of MAZDA MOTORS CORP.
  26. Position the power steering pump and loosely install the upper bolts.
    Fig 23: Installing Power Steering Pump
    G02170936Courtesy of MAZDA MOTORS CORP.
  27. Install the power steering line bracket bolt.
    Fig 24: Installing Power Steering Line Bracket Bolt
    G02170937Courtesy of MAZDA MOTORS CORP.
  28. Install the power steering line bracket bolt.
    Fig 25: Installing Power Steering Line Bracket Bolt
    G02170938Courtesy of MAZDA MOTORS CORP.
  29. Position the slave cylinder line and install the clip.
    Fig 26: Installing Slave Cylinder Line & Clip
    G02170939Courtesy of MAZDA MOTORS CORP.
  30. Install the clutch slave cylinder bolts.
    Fig 27: Installing Clutch Slave Cylinder
    G02170940Courtesy of MAZDA MOTORS CORP.
  31. Position the power steering lines and install the bolts.
    Fig 28: Installing Power Steering Lines
    G02170941Courtesy of MAZDA MOTORS CORP.
  32. Raise and support the vehicle. Refer to JACKING & HOISTING .
  33. Install the lower power steering bolts.
    Fig 29: Installing Lower Power Steering Bolts
    G02170942Courtesy of MAZDA MOTORS CORP.
  34. Connect the lower radiator hose.
    Fig 30: Connecting Lower Radiator Hose
    G02170943Courtesy of MAZDA MOTORS CORP.
  35. Install the engine to transaxle bolts.
    Fig 31: Installing Engine-To-Transaxle Bolts
    G02170944Courtesy of MAZDA MOTORS CORP.
  36. Install the front transaxle mount through bolt.
    Fig 32: Installing Front Transaxle Mount Through Bolt
    G02170945Courtesy of MAZDA MOTORS CORP.
  37. Connect the block heater electrical connector.
    Fig 33: Connecting Block Heater Electrical Connector
    G02170946Courtesy of MAZDA MOTORS CORP.
  38. Connect the shifter linkages.
    Fig 34: Connecting Shifter Linkages
    G02170947Courtesy of MAZDA MOTORS CORP.
  39. Install the halfshafts. Refer to AXLE SHAFTS - FRONT .
  40. Install the A/C compressor. Refer to COMPRESSOR .
  41. Connect the coolant hose.
    Fig 35: Connecting Coolant Hose
    G02170948Courtesy of MAZDA MOTORS CORP.
  42. Install the catalytic convertor.
  43. Connect the heater hoses.
    Fig 36: Connecting Heater Hoses
    G02170949Courtesy of MAZDA MOTORS CORP.
  44. Connect the coolant hose.
    Fig 37: Connecting Coolant Hose
    G02170950Courtesy of MAZDA MOTORS CORP.
  45. Tighten the upper power steering pump bolts to specification.
    Fig 38: Tightening Upper Power Steering Pump Bolts
    G02170951Courtesy of MAZDA MOTORS CORP.
  46. Connect the upper radiator hose.
    Fig 39: Connecting Upper Radiator Hose
    G02170952Courtesy of MAZDA MOTORS CORP.
  47. Connect the Evaporative Emission (EVAP) canister vacuum lines.
    Fig 40: Connecting Evaporative Emission Canister Vacuum Lines
    G02170953Courtesy of MAZDA MOTORS CORP.
  48. Connect the power distribution box electrical connections.
    Fig 41: Connecting Power Distribution Box Electrical Connections
    G02170954Courtesy of MAZDA MOTORS CORP.
  49. Connect the wire harness electrical connector.
    Fig 42: Connecting Wire Harness Electrical Connector
    G02170955Courtesy of MAZDA MOTORS CORP.
  50. Connect the ground wire.
    Fig 43: Connecting Ground Wire
    G02170956Courtesy of MAZDA MOTORS CORP.
  51. Connect the Powertrain Control Module (PCM) wire harness and ground.
    Fig 44: Connecting Powertrain Control Module Wire Harness & Ground
    G02170957Courtesy of MAZDA MOTORS CORP.
  52. Connect the brake booster vacuum supply hose to the intake manifold.
    Fig 45: Connecting Brake Booster Vacuum Supply Hose
    G02170958Courtesy of MAZDA MOTORS CORP.
  53. Connect the EGR vacuum regulator valve.
    1. Connect the electrical connector.
    2. Connect the vacuum hoses.
    Fig 46: Connecting EGR Vacuum Regulator Valve
    G02170959Courtesy of MAZDA MOTORS CORP.
  54. Connect the throttle cables and cruise control cable (if equipped).
    Fig 47: Connecting Throttle Cables & Cruise Control Cable
    G02170960Courtesy of MAZDA MOTORS CORP.
  55. Connect the fuel line.
    Fig 48: Connecting Fuel Line
    G02170961Courtesy of MAZDA MOTORS CORP.
  56. Install the battery tray.
  57. Install the air cleaner assembly.
  58. Fill the engine with SAE 5W-20 Motor Oil.
  59. Fill and bleed the engine cooling system.
  60. Charge the A/C system. Refer to MANUAL A/C-HEATER SYSTEMS - TRIBUTE .
  61. Install the hood.