Engine - Manual Transaxle: Installation
WARNING: This page is about a different variant/trim than selected.
- Support the engine with a suitable lifting device and remove the engine from the engine stand.
- Install the rear cover plate and dowels.
- Install the flywheel. Refer to FLYWHEEL .
- Using the special tool, position the clutch disc onto the flywheel.
- Position the clutch pressure plate onto the flywheel, install the pressure plate bolts and tighten them using the sequence shown.
- Remove the special tool.
- Install the transaxle on the engine and install the bolts.
- Install the bolts.
- Install the starter.
- Install the wire harness.
- Attach the wire harness to the engine/transaxle assembly.
- Connect the differential pressure feedback exhaust gas recirculation (EGR) sensor.
- Connect the backup lamp switch electrical connector.
- Connect the ground wire.
- Connect the Powertrain Control Module (PCM) wire harness to the bracket.
- Connect the fuel charging wiring harness electrical connector.
- Connect the Park Neutral Position (PNP) switch electrical connector and ground wire.
- Connect the vehicle speed sensor electrical connector.
- Connect the electrical connectors.
- Connect the knock sensor electrical connector.
- Connect the oil pressure sender electrical connector.
- Connect the starter electrical connector.
- Connect the generator electrical connectors.
- Position the engine/transaxle assembly into the vehicle.
- Install the LH transaxle mount.
- Install the engine mount upper bracket.
- Connect the ground wire.
- Install the rear transaxle mount.
- Remove the lifting device.
- Install the cruise control unit (if equipped).
- Position the power steering pump and loosely install the upper bolts.
- Install the power steering line bracket bolt.
- Install the power steering line bracket bolt.
- Position the slave cylinder line and install the clip.
- Install the clutch slave cylinder bolts.
- Position the power steering lines and install the bolts.
- Raise and support the vehicle. Refer to JACKING & HOISTING .
- Install the lower power steering bolts.
- Connect the lower radiator hose.
- Install the engine to transaxle bolts.
- Install the front transaxle mount through bolt.
- Connect the block heater electrical connector.
- Connect the shifter linkages.
- Install the halfshafts. Refer to AXLE SHAFTS - FRONT .
- Install the A/C compressor. Refer to COMPRESSOR .
- Connect the coolant hose.
- Install the catalytic convertor.
- Connect the heater hoses.
- Connect the coolant hose.
- Tighten the upper power steering pump bolts to specification.
- Connect the upper radiator hose.
- Connect the Evaporative Emission (EVAP) canister vacuum lines.
- Connect the power distribution box electrical connections.
- Connect the wire harness electrical connector.
- Connect the ground wire.
- Connect the Powertrain Control Module (PCM) wire harness and ground.
- Connect the brake booster vacuum supply hose to the intake manifold.
- Connect the EGR vacuum regulator valve.
- Connect the electrical connector.
- Connect the vacuum hoses.
- Connect the throttle cables and cruise control cable (if equipped).
- Connect the fuel line.
- Install the battery tray.
- Install the air cleaner assembly.
- Fill the engine with SAE 5W-20 Motor Oil.
- Fill and bleed the engine cooling system.
- Charge the A/C system. Refer to MANUAL A/C-HEATER SYSTEMS - TRIBUTE .
- Install the hood.