Disassembly & Reassembly
WARNING: This page does not describe the selected car, but rather 9 other vehicles, including the 2004 Mazda B4000, 2004 Mazda B3000, 2004 Mazda B2300, 2003 Mazda B4000, and 2003 Mazda B3000. However, it is still accessible from the selected car via links, so may be relevant.
- Remove master cylinder. See MASTER CYLINDER under REMOVAL & INSTALLATION. Clean outside of master cylinder. Remove brake pressure switch (if equipped) and reservoir.
- Depress primary piston and remove snap ring, then remove primary piston assembly. Remove brake pressure control valve. Remove secondary piston assembly stop bolt. Use compressed air through front brake outlet port to remove secondary piston assembly. See Fig 1 .
- Use isopropyl alcohol to clean master cylinder bore. Inspect for damage. If bore is damaged, master cylinder must be replaced.
- Use appropriate brake fluid to lubricate NEW piston assembly seals. To assemble, reverse disassembly procedure. Bleed master cylinder prior to installation. Bleed brake system after installation. See BLEEDING BRAKE SYSTEM for both bleeding procedures.