Diagnostic Procedures
WARNING: This page is about a different car, the 2003 Mazda Tribute. However, it is still accessible from the selected car via links, so may be relevant.
- Perform QUICK TEST under SELF-DIAGNOSTIC SYSTEM. If any DTCs are present, proceed as follows:
- For DTCs P1116 or P1288, go to next step.
- For DTC 1285 (if not a cooling system malfunction), go to step 4.
- For KOEO or KOER DTCs P0113 or P0118, go to step 6.
- For DTCs P1289 or P1290, go to step 10.
- For KOEO or KOER DTC P0112 or P0117, go to step 11.
- For Continuous Memory (without KOEO and KOER DTCs) DTCs P0112, P0113, P0117, P0118, P1112, P1117, P1289 or P1290, go to step 14.
- For DTCs P0125 or P0128, go to step 16.
- For DTC P1299, go to step 17.
- DTC P1116 Or DTC P1288: Check Operation Of ECT/CHT Sensor - Start engine and run at 2000 RPM until engine temperature becomes stabilized. If vehicle does not start, go to step 4. If vehicle stalls, refer to SYMPTOM DIAGNOSIS in TROUBLE SHOOTING - NO CODES article. Ensure upper radiator hose is hot and pressurized. Run KOEO self-test. See KOEO & KOER SELF-TEST . If DTC P1116 or P1288 is present, go to next step. If DTC P1116 or P1288 is not present, engine was not in closed loop operating conditions. Repair any other DTCs and repeat QUICK TEST under SELF-DIAGNOSTIC SYSTEM.
- Check VREF Circuit Voltage At TP Sensor - Turn ignition off. Disconnect TP sensor 3-pin harness connector. With KOEO, measure voltage between TP sensor 3-pin harness connector VREF terminal (Brown/White wire) and SIG RTN terminal (Orange wire). If voltage reading is 4-6 volts, go to next step. If voltage reading is not as specified, reconnect disconnected connectors and go to VEHICLE REFERENCE VOLTAGE testing under SYSTEM TESTS.
- Check Resistance Of Temperature Sensor With Engine Off -
Turn ignition off. Reconnect TP sensor 3-pin harness connector. Disconnect ECT or CHT sensor 2-pin harness connector. Measure resistance between ECT/CHT sensor terminals. See Fig 1 or Fig 2
. See ECT & MAF/IAT SENSOR SPECIFICATIONS or CHT SENSOR SPECIFICATIONS
table. If resistance reading is within specification, for ECT/CHT sensor with a No Start: Do not service DTCs P1116 or P1288 at this time. Go to SYMPTOM DIAGNOSIS
in TROUBLE SHOOTING - NO CODES article. For symptoms of cooling fan problems, overheating and lack of heat: Do not service DTCs P1116 or P1288 at this time. Repair other DTC(s). If no other DTC(s) is present, go to appropriate COOLING SYSTEMS article in ENGINES. For all other DTCs, go to next step. If resistance reading is not within specification, replace ECT/CHT sensor. After repair, go to step 18.NOTE: Ensure engine is at operating temperature before taking ECT/CHT readings.ECT & MAF/IAT SENSOR SPECIFICATIONS (1)
Temperature °F (°C) Volts (2) Ohms 50 (10) 3.51 58,750 68 (20) 3.07 27,300 86 (30) 2.60 24,270 104 (40) 2.13 16,150 122 (50) 1.70 10,970 140 (60) 1.33 7700 158 (70) 1.02 5370 176 (80) 0.78 3840 194 (90) 0.60 2800 212 (100) 0.46 2070 230 (110) 0.35 1550 248 (120) 0.27 1180 (1) Values may differ by as much as 15 percent. (2) Measure resistance between sensor terminals. CHT SENSOR SPECIFICATIONSTemperature °F (°C) Volts (1) Ohms -40 (-40) 4.89 965,808 -22 (-30) 4.81 513,019 -4 (-20) 4.67 283,664 14 (-10) 4.45 162,584 32 (0) 4.14 96,255 50 (10) 3.73 59,175 68 (20) 3.26 37,387 86 (30) 2.74 24,215 104 (40) 2.23 16,043 122 (50) 1.76 10,850 140 (60) 1.36 7487 158 (70) 1.04 5268 176 (80) (2) 0.79 Or 3.99 3775 185 (85) (2) 0.69 Or 3.86 3215 194 (90) (2) 0.60 Or 3.71 2750 203 (95) (2) 0.53 Or 3.56 2361 212 (100) (2) 0.46 Or 3.41 2034 230 (110) 3.07 1523 248 (120) 2.74 1155 266 (130) 2.41 887 284 (140) 2.10 689 302 (150) 1.81 542 320 (160) 1.55 430 338 (170) 1.33 345 356 (180) 1.13 279 374 (190) 0.96 228 392 (200) 0.82 188 410 (210) 0.70 155 428 (220) 0.60 130 446 (230) 0.51 109 464 (240) 0.44 92 482 (250) 0.35 78 500 (260) 0.33 67 (1) Measure resistance between cylinder head temperature sensor terminals. (2) At this temperature, there is a voltage overlap zone where it is possible to have either a cold end (low voltage) or hot end (high voltage) reading at the same temperature. Either voltage specification listed is correct. - Check Resistance Of Temperature Sensor With Engine Running -
Disconnect suspect temperature sensor. Run engine at 2000 RPM for 2 minutes. Measure resistance between ECT/CHT or IAT sensor terminal and SIG RTN terminal at temperature sensor harness connector. See Figure, Fig 1 or Fig 2
. See ECT & MAF/IAT SENSOR SPECIFICATIONS or CHT SENSOR SPECIFICATIONS
table. If resistance reading is within specification, replace PCM. After repair, go to step 18. If resistance reading is not within specification, replace suspect ECT/CHT or IAT sensor. After repair, go to step 18.
Courtesy of FORD MOTOR CO.
- DTC P0113 Or DTC P0118: Check Voltage Between VREF & SIG RTN - Turn ignition off. Disconnect TP sensor 3-pin harness connector. Turn ignition on, engine off. Measure voltage between TP sensor 3-pin harness connector VREF terminal (Brown/White wire) and SIG RTN terminal (Orange wire). If voltage reading is 4-6 volts, go to next step. If voltage reading is not as specified, reconnect disconnected connectors and go to VEHICLE REFERENCE VOLTAGE testing under SYSTEM TESTS.
- Simulate Opposite Signal To PCM - Turn ignition off. Disconnect suspect temperature sensor. Connect fused jumper wire between suspect ECT/CHT sensor (Light Green/Red wire) or IAT sensor (Pink/Black wire) harness connector terminal and SIG RTN terminal (Orange wire) at temperature sensor harness connector. Turn ignition on, engine off. If scan tool communication concern is present, disconnect fused jumper wire immediately and go to step 9. Access ECT/CHT V or IAT V PID. If ECT/CHT V or IAT V PID reading is less than 0.2 volt, remove fused jumper wire and replace suspect sensor. After repair, go to step 18. If voltage reading is not as specified, remove fused jumper wire and go to next step.
- Check Temperature Sensor Signal & SIG RTN Circuits For Open In Harness - Turn ignition off. Disconnect PCM 104-pin harness connector. Disconnect suspect temperature sensor. Connect Breakout Box (49-UN01-130) to PCM harness connector only. See Figure. Measure resistance between ECT/CHT sensor (Light Green/Red wire) or IAT sensor (Pink/Black wire) harness connector terminal and breakout box terminal No. 38 (ECT/CHT sensor) or terminal No. 39 (IAT sensor). Measure resistance of Orange wire between SIG RTN harness connector terminal of temperature sensor and breakout box terminal No. 91. If resistance is less than 5 ohms, replace PCM. After repair, go to step 18. If resistance reading is 5 ohms or more, repair open circuit in suspect harness. After repair, go to step 18.
- Check Temperature Sensor Signal & SIG RTN Circuits For Open In Harness - Measure resistance between SIG RTN circuit (Orange wire) at appropriate temperature sensor harness connector terminal and breakout box terminal No. 90 (VREF). See Figure, Fig 1 or Fig 2 . If resistance reading is more than 10,000 ohms, replace PCM. After repair, go to step 18. If resistance reading is 10,000 ohms or less, repair short to VREF circuit. See appropriate WIRING DIAGRAM under ENGINE PERFORMANCE in SYSTEM WIRING DIAGRAMS. After repair, go to step 18.
- DTC P1289 Or DTC P1290: Check Voltage Of CHT PID - Turn ignition on, engine off. Access CHT V PID. If CHT V PID reading is less than 0.2 volt, go to next step. If CHT V PID reading is 0.2 volt or more, go to step 7.
- DTC P0112 Or DTC P0117: Simulate Opposite Signal To PCM - Turn ignition off. Disconnect suspect temperature sensor harness connector. Turn ignition on, engine off. Access ECT V or IAT V PID. If ECT V or IAT V PID reading is 4.6 volts or less, go to next step. If ECT V or IAT V PID reading is more than 4.6 volts, replace suspect temperature sensor. After repair, go to step 18.
- Check VREF Circuit Voltage To TP Sensor - Turn ignition off. Disconnect TP sensor 3-pin harness connector. Turn ignition on, engine off. Measure voltage between VREF (Brown/White wire) and SIG RTN (Gray/Red wire) at TP sensor harness connector. See Figure. If voltage is 4-6 volts, there is sufficient VREF voltage. Reconnect TP sensor. Go to next step. If voltage is not 4-6 volts, reconnect all electrical connections. Go to VEHICLE REFERENCE VOLTAGE testing under SYSTEM TESTS.
- Check Signal Circuit For Short To Ground - Turn ignition off. Disconnect suspect temperature sensor. Disconnect PCM 104-pin harness connector. Connect Breakout Box (49-UN01-130) to PCM harness connector only. See Figure. Measure resistance between breakout box terminal No. 38 (ECT/CHT sensor ) or terminal No. 39 (IAT sensor) and terminal No. 24 (PWR GND). See Figure, Fig 1 or Fig 2 . Record reading. Measure resistance between breakout box terminal No. 38 (ECT/CHT sensor) or terminal No. 39 (IAT sensor) and terminal No. 91 (SIG RTN). Record reading. If each resistance reading is more than 10,000 ohms, replace faulty PCM. After repair, go to step 18. If each resistance reading is 10,000 ohms or less, repair short circuit. See appropriate WIRING DIAGRAM under ENGINE PERFORMANCE in SYSTEM WIRING DIAGRAMS. After repair, go to step 18.
- DTCs P0112, P0113, P0117, P0118, P1112, P1117, P1289 Or P1290: Intermittent Check - Turn ignition on, engine off. Monitor ECT/CHT V PID or IAT V PID. While observing PID, tap on suspect sensor to simulate road shock and wiggle sensor connector. If any large change in temperature reading is not present, go to next step. If any large change in temperature reading is present, disconnect sensor harness connector and inspect. If sensor harness connector is okay, replace suspect sensor. After repair, go to step 18.
- Check Engine Wiring Harness - Turn ignition on, engine off. While observing ECT V PID, CHT V PID or IAT V PID, grasp harness close to suspect sensor. Wiggle, shake and bend harness back to PCM. If any large change in temperature reading is not present, go to step 18. If any large change in temperature reading is present, isolate and repair fault as necessary. After repair, go to step 18. For Continuous Memory DTCs P1112 and P1117, perform COMPREHENSIVE COMPONENT MONITOR REPAIR VERIFICATION DRIVE CYCLE under MONITOR REPAIR VERIFICATION DRIVE CYCLES.
- DTC P0125 Or P0128 Indicates Excessive Time To Enter Closed Loop Fuel Control - Check engine coolant level. If coolant level is okay, go to appropriate COOLING SYSTEMS article in ENGINES and repair cooling system malfunction as necessary. If coolant level is not okay, fill to proper level. After repair, go to step 18. For Continuous Memory DTCs P1112 and P1117, perform COMPREHENSIVE COMPONENT MONITOR REPAIR VERIFICATION DRIVE CYCLE under MONITOR REPAIR VERIFICATION DRIVE CYCLES.
- DTC P1299 Indicates An Engine Overheat Condition Occurred - Check engine coolant level. If coolant level is okay, perform to ENGINE OVERHEATS symptom testing in appropriate COOLING SYSTEMS article in ENGINES and repair cooling system malfunction as necessary. If coolant level is not okay, refer to LOSS OF COOLANT symptom testing in appropriate COOLING SYSTEMS article in ENGINES. Repair cooling system leak.
- Verify Trouble Shooting Of DTCs Completed - Reconnect all disconnected connectors. Clear DTCs from PCM memory using scan tool. See CLEARING CODES under SELF-DIAGNOSTIC SYSTEM. Perform QUICK TEST under SELF-DIAGNOSTIC SYSTEM. If same DTC is present, replace PCM. After repair repeat QUICK TEST under SELF-DIAGNOSTIC SYSTEM. If no other DTCs are present, trouble shooting is complete.