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Home >> Mazda >> 2002 >> Tribute LX, 4WD >> Repair and Diagnosis >> External Pages >> Different car >> Section 536 (Exterior Trim) >> Rear Window Molding Installation >> Detachable Hardtop

Detachable Hardtop

WARNING: This page is about a different car, the 2005 Mazda MX-5 Miata. However, it is still accessible from the selected car via links, so may be relevant.
  1. Apply protective tape along the edge of the body to protect it from damage.
  2. Cut the sealant using a razor as shown.
    WARNING:
    • Using a razor with bare hands can cause injury. Always wear gloves when using a razor.
    Fig 1: Cutting Sealant Using Razor
    G03638808Courtesy of MAZDA MOTORS CORP.
  3. Insert the blade of the SST  (Sealant Remover) into the sealant, and pull on the bar to cut the sealant near the body as shown.
    Fig 2: Cutting Sealant Near Body
    G03638809Courtesy of MAZDA MOTORS CORP.
  4. Insert the blade of the SST  (Sealant Remover) into the sealant, and pull on the bar to cut the sealant near the glass as shown.
  5. Remove as much sealant as possible from between the body and the glass.
    Fig 3: Cutting Sealant Near Glass (1 Of 2)
    G03638810Courtesy of MAZDA MOTORS CORP.
  6. Carefully clean around the edge of the glass and the adhesion surface of the body.
    CAUTION:
    • Keep the area free of dirt and grease, and do not touch the surface or the primer may not properly bond to the surface of the glass and body which may cause leaks to occur.
    Fig 4: Cutting Sealant Near Glass (2 Of 2)
    G03638811Courtesy of MAZDA MOTORS CORP.
  7. Apply primer onto the bonding area of the new rear window molding using a brush. Allow the primer to dry for approximately 30 minutes  .
  8. Apply a 3.0 mm {0.12 in}  bead of sealant between the glass and the body.
    Fig 5: Applying Primer Onto Bonding Area Of New Rear Window Molding
    G03638812Courtesy of MAZDA MOTORS CORP.
  9. Reshape the sealant as shown if necessary.
    Fig 6: Reshaping Sealant
    G03638813Courtesy of MAZDA MOTORS CORP.
  10. Install the rear window molding with the molding joint at the top.
    • If the molding is too long, cut the excess molding 10 mm {0.39 in}  inside the molding joint edge. Hardening time of sealant
    SEALANT HARDENING TIME

    Temperature Surface hardening time Time required until vehicle can be put into service
    5°C {41°F} Approx.1.5 h Approx.12 h
    20°C {68°F} Approx.1 h Approx.4 h
    35°C {95°F} Approx.10 min Approx.2 h
    Fig 7: Installing Rear Window Molding With Molding Joint At Top
    G03638814Courtesy of MAZDA MOTORS CORP.
    Fig 8: Identifying Joint Molding Edge Specification
    G03638815Courtesy of MAZDA MOTORS CORP.
  11. Check for water leaks.
    • If a leak is found, wipe the water off well and repeat the installation.
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