LEMON Manuals: Even more car manuals for everyone
Home >> Mazda >> 2002 >> Tribute LX, 4WD >> Repair and Diagnosis >> External Pages >> Different car >> Section 522 (Automatic Transmission [Service, Removal & Installation]) >> Solenoid Valves Removal/Installation

Solenoid Valves Removal/Installation

WARNING: This page is about a different car, the 2005 Mazda MX-5 Miata. However, it is still accessible from the selected car via links, so may be relevant.
  1. Clean the transmission exterior thoroughly with a steam cleaner or cleaning solvents.
  2. Disconnect the negative battery cable.
  3. Drain the ATF. (See AUTOMATIC TRANSMISSION FLUID (ATF) REPLACEMENT .)
  4. Remove the oil pan and gasket.
    CAUTION:
    • To prevent deformation of the tube, remove the tube by pulling both ends up.
  5. Remove the tubes.
    Fig 1: Removing Tubes
    G03638397Courtesy of MAZDA MOTORS CORP.
  6. Disconnect the shift solenoids A, B and torque converter clutch solenoid valve connectors.
    Fig 2: Disconnecting Shift Solenoids & Torque Converter Clutch Solenoid Valve Connectors
    G03638398Courtesy of MAZDA MOTORS CORP.
  7. Remove the solenoid valve.
  8. Apply ATF to a new O-ring.
  9. Install the O-ring to the torque converter clutch solenoid valve.
    Fig 3: Identifying Torque Converter Clutch Solenoid Valve
    G03638399Courtesy of MAZDA MOTORS CORP.
  10. Install a new gasket and solenoid valve to the control valve body.

    Tightening torque 

    1. A: 7.9-11.7 N.m {80-120 kgf.cm, 70-104 in.lbf} 
    2. B: 5.0-5.8 N.m {50-60 kgf.cm, 44-52 in.lbf} 
  11. Connect shift solenoids A, B, and torque converter clutch solenoid valve connectors.
    Fig 4: Connecting Shift Solenoids And Torque Converter Clutch Solenoid Valve Connectors
    G03638400Courtesy of MAZDA MOTORS CORP.
  12. Install the tubes.
  13. Install the new gasket and oil pan.

    Tightening torque 

    1. 4.0-4.9 N.m {40-50 kgf.cm, 35-43 in.lbf} 
  14. Add ATF to the specified level. (See AUTOMATIC TRANSMISSION FLUID (ATF) REPLACEMENT .)
  15. Carry out mechanical test. (See MECHANICAL SYSTEM TEST .)
  16. Carry out road test. (See ROAD TEST .)