Pinion Gap Inspection

WARNING: This page is about a different car, the 2005 Mazda MX-5 Miata. However, it is still accessible from the selected car via links, so may be relevant.

CAUTION:

Applying power for more than 10 s can damage the starter. Do not apply power for more than the aforementioned time.

Pull out the drive pinion with battery positive voltage connected to terminal S and the starter body GND.

Fig 1: Pulling Out Drive Pinion With Battery Positive Voltage Connected To Terminal S And Starter Body Gnd
Courtesy of MAZDA MOTORS CORP.
Measure the pinion gap while the drive pinion is pulled.
- If not within the specification, adjust with an adjustment washer (between drive housing front cover and magnetic switch).
  Specification
  
  0. 5-2. 0 mm {0. 020-0. 078 in}
  
  Fig 2: Measuring Pinion Gap
  Courtesy of MAZDA MOTORS CORP.