Diagnostic Procedures
WARNING: This page is about a different car, the 2002 Mazda B4000, 2002 Mazda B3000, and 2002 Mazda B2300. However, it is still accessible from the selected car via links, so may be relevant.
- If QUICK TEST was not performed, go to QUICK TEST under SELF-DIAGNOSTIC SYSTEM. If QUICK TEST was performed, go to next step.
- DTCs P1131 & P1151: Upstream HO2S(s) Not Switching
Check air intake system for leaks and damage. Verify integrity of PCV system. Check for vacuum leaks. If any problems are found, repair as necessary. Go to step 21 . If no problems are found, go to next step. - Perform KOER Self-Test
Disconnect fuel vapor hose from intake manifold. Plug fitting at intake manifold. Start engine and run at 2000 RPM for 5 minutes, then return to idle. Perform KOER Self-Test. If DTC P1131 and/or P1151 are set, go to next step. If DTC P1131 and/or P1151 are not set, perform EVAP Leak Test to locate EVAP system leak. See FUEL EVAPORATION under EMISSION SYSTEMS & SUB-SYSTEMS in SYSTEM & COMPONENT TESTING - B2300, B3000, B4000 & TRIBUTE article.CAUTION: During next test step, when connecting a jumper wire, if a spark occurs (indicating a short circuit), remove jumper wire. Check for a short to ground. Also check heater fuse. - HO2S Circuit Test (With Lean DTCs)
Turn ignition off. Disconnect suspect HO2S related to DTC:- P1131, HO2S11 (Front Right)
- P1151, HO2S21 (Front Left)
- Check Signal Return Circuit For Shorts & Opens
Turn ignition off. Measure resistance of HO2S SIG RTN circuit between HO2S harness connector and battery negative terminal. See Fig 1 . If resistance is less than 5 ohms, reconnect all components. Go to step 10 . If resistance is 5 ohms or more, check wiring for an open or short to ground. See WIRING DIAGRAMS . Go to next step. - Check HO2S Signal Return Circuit In Vehicle Harness
Disconnect PCM connector. Install breakout box, leaving PCM disconnected. Measure resistance of HO2S SIG RTN circuit between breakout box terminal No. 91 and HO2S harness connector. See Fig 1 . If resistance is less than 5 ohms, replace faulty PCM. Go to step 21 . If resistance is 5 ohms or more, repair open circuit. See WIRING DIAGRAMS . Go to step 21 . - Check Resistance Of HO2S Ground Circuits
Disconnect PCM connector. Install breakout box, leaving PCM disconnected. Measure resistance of appropriate HO2S SIG circuit between breakout box terminal No. 60 (HO2S11 circuit) or No. 87 (HO2S21 circuit) and HO2S vehicle harness connector. See Fig 1 . If resistance is less than 5 ohms, go to next step. If resistance is 5 ohms or more, repair open circuit. See WIRING DIAGRAMS . Go to step 21 . - Check HO2S Circuit Wiring Harness For Short To Ground
Measure resistance of appropriate HO2S SIG circuit between breakout box terminal No. 60 (HO2S11 circuit) or No. 87 (HO2S21 circuit) and breakout box terminal No. 103 (PWR GND circuit). Record reading. Measure resistance of appropriate HO2S SIG circuit between breakout box terminal No. 60 (HO2S11 circuit) or No. 87 (HO2S21 circuit) and breakout box terminal No. 91 (SIG RTN circuit). Record reading. If each resistance reading is more than 10,000 ohms, go to next step. If either resistance reading is 10,000 ohms or less, repair short circuit. See WIRING DIAGRAMS . Go to step 21 . - Check HO2S For Short To Ground
Reconnect HO2S connector. Measure resistance of HO2S SIG circuit between appropriate breakout box terminal No. 60 (HO2S11 circuit) or No. 87 (HO2S21 circuit) and breakout box terminal No. 103 (PWR GND circuit). Record reading. Measure resistance of appropriate HO2S SIG circuit between breakout box terminal No. 60 (HO2S11 circuit) or No. 87 (HO2S21 circuit) and breakout box terminal No. 91 (SIG RTN circuit). Record reading. If each resistance reading is more than 10,000 ohms, replace faulty PCM. Go to step 21 . If either resistance reading is 10,000 ohms or less, replace faulty HO2S. Go to step 21 . - Check HO2S Ability To Generate A Voltage Of More Than 0.5 Volt
Inspect HO2S harness for chafing, burned wiring or other damage. Repair as necessary. Disconnect suspect HO2S connector. Connect a DVOM between HO2S connector (component side) SIG circuit and SIG RTN circuit or GND circuit. See Fig 1 . Run engine at 2000 RPM for 3 minutes. Run KOER Self-Test and monitor HO2S voltage. Observe voltage. Turn ignition off. If voltage is more than 0.5 volts during test or at end of self-test, go to next step. If voltage is not more than 0.5 volts during test or at end of self-test, replace faulty HO2S. Go to step 21 . - Monitor HO2S (PID) For Proper Switching
Using scan tool, select Diagnostic Data Link. Select PCM. Select PID/Data Monitor and Record. Access O2S11 (Front Right) or O2S21 (Front Left) PID while wiggling, bending and shaking small sections of engine wiring harness from HO2S to PCM. Turn ignition off. If HO2S voltage stays high (more than 0.45 volt) or stays low (less then 0.45 volt), isolate cause of HO2S not switching. Repair as necessary. Go to step 21 . If HO2S voltage does not stay high (more than 0.45 volt) or stay low (less then 0.45 volt), go to next step.WARNING: Fuel system retains fuel pressure with engine not running. Use caution when working on fuel system. - Check Fuel Pressure
Install fuel pressure gauge. With KOEO, using scan tool, select Diagnostic Data Link. Select PCM. Select Active Command Modes. Access Output Test Mode and run fuel pump to obtain maximum fuel pressure. Fuel pump will run for approximately 8 seconds when Output Test Mode is activated. See FUEL PRESSURE SPECIFICATIONS table. If fuel pressure is within specification, fuel system is okay. Go to next step. If fuel pressure is not within specification, see FUEL DELIVERY SYSTEM under SYSTEM TESTS.FUEL PRESSURE SPECIFICATIONSEngine psi (kPa) 2.3L 35-55 (240-380) 3.0L & 4.0L 30-65 (207-448) - Check Injector Fault PIDs
Using scan tool, access INJ1F-INJ6F PIDs. If an injector fault is present, go to next step. If an injector fault is not present, go to step 17 .NOTE: Next test step erases Continuous Memory DTCs. - Check Fuel Injector(s) & Harness Resistance
Turn ignition off. Disconnect PCM connector. Install breakout box, leaving PCM disconnected. Use injector fault PID to determine which fuel injector(s) to test. Measure resistance of suspect fuel injector between INJ circuit and breakout box terminal No. 71 (VPWR circuit). See Fig 2 . See FUEL INJECTOR RESISTANCE SPECIFICATIONS table. If resistance is within specification, replace faulty PCM. Go to step 21 . If resistance is not within specification, go to next step.FUEL INJECTOR RESISTANCE SPECIFICATIONSEngine Ohms 2.3L 11-13 3.0L 8.5-15.5 4.0L 11-18 - Check Fuel Injector Harness Resistance
Disconnect fuel injector harness connector at suspect fuel injector. Measure resistance of VPWR circuit between breakout box terminal No. 71 and fuel injector harness connector. See Fig 2 . Record reading. Measure resistance of INJ circuit between appropriate breakout box terminal and fuel injector harness connector. See Fig 2 . Record reading. If each resistance is less than 5 ohms, go to next step. If either resistance is 5 ohms or more, repair open wiring harness. See WIRING DIAGRAMS article. Go to step 21 . - Check Fuel Injector Harness Circuit For Short To Power & Ground
Measure resistance between suspect INJ circuit harness connector and breakout box terminals No. 71 or 97. See Fig 2 . Record reading. Measure resistance between suspect INJ circuit harness connector and breakout box terminals No. 51 or 103. See Fig 2 . Record reading. If each resistance reading is more than 10,000 ohms, go to next step. If either resistance reading is 10,000 ohms or less, repair short circuit. See WIRING DIAGRAMS article. Go to step 21 . - Flow Test Fuel Injector(s)
Using a fuel injector tester, flow test fuel injectors following equipment manufacturers instructions. See FUEL INJECTOR FLOW RATE SPECIFICATIONS table. If flow rate values are within specification, go to next step. If flow rate values are not within specification, replace faulty fuel injector(s). Go to step 21 .FUEL INJECTOR FLOW RATE SPECIFICATIONSEngine Lbs. Hr. (kg/hr) 2.3L 21 (9.6) 3.0L 12 (5.5) 4.0L 19 (8.7) - Inspect Induction System For Air Leaks
Inspect the following areas for signs of air leaks:- Inlet tube(s) from air cleaner to throttle body assembly.
- Gaskets between upper and lower intake manifold assemblies.
- Vacuum hoses and lines for cracks and proper connections.
- PCV system integrity.
- Check Cylinder Compression
Check cylinder compression. See MECHANICAL INSPECTION under PRELIMINARY INSPECTION & ADJUSTMENTS in BASIC DIAGNOSTIC PROCEDURES article. If cylinder compression is within specification, go to next step. If cylinder compression is not within specification, repair as necessary. Go to step 21 .NOTE: Next test step requires a helper to monitor PID. - Test Drive While Monitoring HO2S PID For Proper Switching
Using scan tool, access O2S11 (Front Right) or O2S21 (Front Left) PID. While observer monitors PID, test drive vehicle under different road conditions in an attempt to simulate original fault. If HO2S appears to properly switch, unable to duplicate fault at this time. Go to next step. If HO2S does not appear to properly switch, replace faulty HO2S. Go to next step. - Verify Trouble Shooting Of DTCs Completed
Reconnect all electrical connectors. Perform QUICK TEST under SELF-DIAGNOSTIC SYSTEM. If same DTC is present, replace faulty PCM. Repeat QUICK TEST under SELF-DIAGNOSTIC SYSTEM. If any other DTC is present, go to applicable procedure for other DTCs. See DIAGNOSTIC TROUBLE CODE DEFINITIONS . If no DTCs are set, trouble shooting is complete.