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Power Plant Frame Installation Note

WARNING: This page is about a different car, the 2005 Mazda RX-8. However, it is still accessible from the selected car via links, so may be relevant.
  1. Support the transmission and differential so that they are level using a transmission jack.
  2. Install the power plant frame.
    Fig 1: Supporting Transmission And Differential Using A Transmission Jack
    G03702657Courtesy of MAZDA MOTORS CORP.
  3. Temporarily tighten the nuts in the order shown in the figure.
  4. Tighten nut 1 until the power plant frame is seated in the differential.
  5. Install the heat insulator, exhaust manifold stay, catalytic converter, middle pipe, main silencer and front tunnel member.
    Fig 2: Tightening Power Plant Frame Nuts
    G03702658Courtesy of MAZDA MOTORS CORP.
  6. Raise the front end of the power plant frame (transmission side) or the transmission with the transmission jack, and adjust dimension A to 55-57 mm {2.16-2.24 in}  (lower surface of power plant frame-lower surface of the front tunnel member) as shown in the figure.

    Standard dimension A 

    1. 48.4-56.4 mm {1.91-2.22 in} 
    Fig 3: Raising Front End Of Power Plant Frame
    G03702659Courtesy of MAZDA MOTORS CORP.
    NOTE:
    • When raising the power plant frame without a transmission jack, use bolts (M12x1.25) with a thread length of 55 mm {2.2 in} or more. Tighten the bolts from the underside of the front tunnel member as shown in the figure and raise the power plant frame.
    • When using bolts, the underside of the power plant frame could be damaged. Affix tape to the underside of the frame to prevent damage.
  7. Tighten the nuts and bolts on the differential side in the order shown in the figure.
    Fig 4: Tightening Nuts And Bolts On Differential Side With Torque Specifications
    G03702660Courtesy of MAZDA MOTORS CORP.
  8. Tighten the nuts on the transmission side in the order shown in the figure.

    Tightening torque 

    1. 126.0-154.0 N.m 
      1. {12.9-15.7 kgf.m, 93.0-113.5 ft.lbf} 
  9. Verify that dimension A is within the specification with the transmission jack and the adjustment bolt removed.
    • If not within the specification, adjust dimension A again.

    Standard dimension A 

    1. 48.4-56.4 mm {1.91-2.22 in} 
    Fig 5: Tightening Nuts On Transmission Side
    G03702661Courtesy of MAZDA MOTORS CORP.