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Power Plant Frame Installation Note

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  1. Support the transmission using a transmission jack.
    Fig 1: Supporting Transmission Using Transmission Jack
    G03702570Courtesy of MAZDA MOTORS CORP.
  2. Install the power plant frame.
  3. Temporarily tighten the nuts in the order shown in the figure.
    Fig 2: Identifying Power Plant Frame Nuts Tightening Order
    G03702571Courtesy of MAZDA MOTORS CORP.
  4. Tighten nut 1 until the power plant frame is seated in the rear differential.
  5. Install the heat insulator, exhaust manifold stay, catalytic converter, middle pipe, main silencer and front tunnel member.
  6. Raise the front end of the power plant frame (transmission side) or the transmission with the transmission jack, and adjust dimension A to 55-57 mm {2.16-2.24 in}  (lower surface of power plant frame-lower surface of the front tunnel member) as shown in the figure.
    Fig 3: Raising Front End Of Power Plant Frame (Transmission Side) Or Transmission With The Transmission Jack
    G03702572Courtesy of MAZDA MOTORS CORP.
    NOTE:
    • When raising power plant frame without a transmission jack, use bolts with a thread length of 55 mm {2.16 in} or more (M12 x 1.25). Tighten bolts from the underside of the front tunnel member as shown in the figure and raise power plant frame.
    • When using bolts, the undersurface of the power plant frame could be damaged. Wrap tape to the undersurface of the frame to prevent damage.
  7. Tighten the nuts and bolts on the rear differential side in the order shown in the figure.
    Fig 4: Rear Differential Side Nuts And Bolts Tightening Order With Torque Specifications
    G03702573Courtesy of MAZDA MOTORS CORP.
  8. Tighten the nuts on the rear differential side in the order shown in the figure.
    Fig 5: Identifying Rear Differential Side Nuts Tightening Order
    G03702574Courtesy of MAZDA MOTORS CORP.

    Tightening torque 

    1. 126.0-154.0 N.m 
      1. {12.9-15.7 kgf.m, 93.0-113 ft.lbf} 
  9. Verify that dimension A is within the specification with the transmission jack and the adjustment bolt removed.
    • If it is not within the specification, adjust dimension A again.

    Standard dimension A 

    1. 48.4-56.4 mm {1.91-2.22 in}