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Diagnostic procedure

WARNING: This page is about a different car, the 2005 Mazda RX-8. However, it is still accessible from the selected car via links, so may be relevant.
NO.26 EXHAUST SULPHUR SMELL DIAGNOSTIC PROCEDURE

STEP INSPECTION RESULTS ACTION
1 Are any driveability or exhaust smoke concerns present? Yes Go to the applicable flow chart.
(See ENGINE SYMPTOM TROUBLESHOOTING .)
No Go to the next step.
2 Inspect the following:
  • Electrical connections
  • Vacuum lines
  • Fuel quality

Are all the items normal?
Yes Go to the next step.
No Service if necessary.
Repeat Step 2.
3 Connect the WDS or equivalent to the DLC-2.
Turn the ignition switch to the ON position (Engine off).
Retrieve any DTCs.
Are there any DTCs displayed?
Yes Go to the applicable DTC inspection.
(See DTC TABLE .)
No Go to the next step.
4 Disconnect the fuel line quick release connector and install the fuel gauge to the fuel line.
Start the engine and run it at idle.
Is the fuel line pressure correct at idle?
(See FUEL LINE PRESSURE INSPECTION .)
Yes Go to the next step.
No Zero or low: 
Inspect the fuel pump relay and the fuel pump circuit.
Inspect for clogged fuel line.
If normal, replace the fuel pump unit.
(See FUEL PUMP UNIT REMOVAL/INSTALLATION .)
High: 
Replace the fuel pump unit.
(See FUEL PUMP UNIT REMOVAL/INSTALLATION .)
5 Inspect the charcoal canister for fuel saturation.
Is there an excess amount of liquid fuel present in the canister?
Yes Replace the charcoal canister.
No Inspect the fuel tank vent system.
If the fuel tank vent system is normal, suggest trying a different brand since the sulfur content can vary in different fuels.
If the fuel tank vent system is not normal, repair or replace the malfunctioning parts.
6
  • Verify test results.
    • If normal, return to the diagnostic index to service any additional symptoms.
    • If the malfunction remains, inspect the related Service Bulletins and/or the On-line Repair Information and perform the repair or diagnosis.