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Home >> Mazda >> 2002 >> Tribute LX, 4WD >> Repair and Diagnosis >> External Pages >> Different car >> Section 410 (Conventional Brake System) >> Master Cylinder Removal/Installation >> Master Cylinder Installation Note >> Vehicle with rear disc brake

Vehicle with rear disc brake

WARNING: This page is about a different car, the 2005 Mazda MPV. However, it is still accessible from the selected car via links, so may be relevant.
  1. Loosen the adjusting nut of the SST. 
  2. Place the SST  on the power brake unit and tighten the nut and washer.

    Tightening torque 

    1. 9.9-15.6 N.m {100-160 kgf.cm, 87-138 in.lbf} 
  3. Apply 66.7 kPa {500 mmHg, 19,7 inHg}  vacuum to the power brake unit using a vacuum pump.
  4. Turn the adjusting nut of the SST  counterclockwise until the gauge rod just contacts the push rod end of the power brake unit.
  5. Push lightly on the end of the gauge rod to be sure it is seated.
  6. Verify that there is no gap between the adjusting nut and SST  body.
  7. Remove the SST  from the power brake unit without disturbing the adjusting nut.
  8. Set the SST  onto the master cylinder as shown in the figure.
  9. Push lightly on the end of the SST  gauge rod to be sure that it is contacting the bottom of the master cylinder piston, but do not push so hard that the piston moves.
    Fig 1: Installing Master Cylinder
    G03700224Courtesy of MAZDA MOTORS CORP.
  10. Note any clearance between the SST  body and the adjusting nut (clearance B), or between the body and the master cylinder (clearance C).
    Fig 2: Noting Clearance
    G03700225Courtesy of MAZDA MOTORS CORP.
  11. Adjust the push rod as necessary as outlined in ADJUSTMENT SPECIFICATION  below.
ADJUSTMENT SPECIFICATION

Measurement Push rod
Clearance B Too long
Clearance C Too short
No clearance at B or C Too long