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Home >> Mazda >> 2002 >> Tribute LX, 4WD >> Repair and Diagnosis >> External Pages >> Different car >> Section 368 (Automatic Transaxle [Service, Removal & Installation FN4A-El)) >> Control Valve Body Installation >> On-Vehicle Installation

On-Vehicle Installation

WARNING: This page is about a different car, the 2005 Mazda 6. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION:
  • Be sure to align the parking rod and the manual valve.
Fig 1: Identifying Parking Assist Lever Component
G03644748Courtesy of MAZDA MOTORS CORP.
  1. Install the accumulator springs and accumulators into the transaxle case.
    Fig 2: Installing Accumulator Springs
    G03644749Courtesy of MAZDA MOTORS CORP.
    SPRING OUTER DIAMETER

    Spring Outer diameter (mm {in}) Free Length (mm {in}) No. of coils Wire diameter (mm {in})
    Servo apply accumulator large spring 21.0 {0.827} 67.8 {2.669} 10.3 3.5 {0.138}
    Servo apply accumulator small spring 13.0 {0.512} 67.8 {2.669} 17.1 2.2 {0.087}
    Forward accumulator small spring 21.0 {0.827} 75.0 {2.953} 10.7 2.3 {0.091}
    Forward accumulator large spring 15.6 {0.614} 49.0 {1.929} 7.7 2.4 {0.094}
  2. Install the control valve body component.

    Tightening torque 

    7.8-10.8 N.m {80-110 kgf.cm, 70-95 in.lbf} 

    Bolt length (measured from below the head) 

    Mark B: 40 mm {1.575 in} 

    No mark: 70 mm {2.756 in} 

    Fig 3: Installing Control Valve Body Bolts
    G03644750Courtesy of MAZDA MOTORS CORP.
  3. Install the oil strainer.
  4. Match the harness colors, then connect the solenoid connectors and GND, and install the TFT sensor.
    SPRING COLOR

    Spring Color of connector (harness side)
    Pressure control solenoid Black
    Shift solenoid A White
    Shift solenoid B Blue
    Shift solenoid C Green
    Shift solenoid D White
    Shift solenoid E Black
  5. Install the ground.

    Tightening torque 

    8-11 N.m {82-112 kgf.cm, 71-97 in.lbf} 

    Fig 4: Locating Control Valve Body Components
    G03644751Courtesy of MAZDA MOTORS CORP.
  6. Apply a light coat of silicon sealant (TB1217E) to the contact surfaces of the oil pan and transaxle case.
  7. Install the oil pan.

    Tightening torque 

    6-8 N.m {62-81 kgf.cm, 53-70 in.lbf} 

  8. Install the crossmember. (See FRONT CROSSMEMBER REMOVAL/INSTALLATION .)
    Fig 5: Applying Sealant
    G03644752Courtesy of MAZDA MOTORS CORP.
  9. Install the front tires and splash shield.
  10. Install the under cover.
  11. Connect the negative battery cable.
  12. Add ATF and with the engine idling, inspect the ATF level. (See AUTOMATIC TRANSAXLE FLUID (ATF) REPLACEMENT .)
  13. Perform the mechanical system test. (See MECHANICAL SYSTEM TEST .)
  14. Perform the road test. (See ROAD TEST .)