Removal and Installation

WARNING: This page is about a different car, the 2003 Mazda Tribute. However, it is still accessible from the selected car via links, so may be relevant.

Recover the refrigerant. For additional information, refer to DISCHARGING AND RECOVERY .
Raise and support the vehicle.

Fig 1: Removing RH Splash Shield
Courtesy of MAZDA MOTORS CORP.
Remove the RH splash shield.

Fig 2: Disconnecting Engine Block Heater Electrical Connector
Courtesy of MAZDA MOTORS CORP.
If equipped, disconnect the engine block heater electrical connector.

Fig 3: Removing A/C Manifold & Tube Assembly Bolt
Courtesy of MAZDA MOTORS CORP.
CAUTION:
- Plug all ports to prevent contamination from dirt or moisture.
If equipped with the 3.0L (4V) engine, remove the A/C manifold and tube assembly bolt and disconnect the A/C manifold and tube.

Fig 4: Removing A/C Compressor Pressure Relief Valve
Courtesy of MAZDA MOTORS CORP.
NOTE:
- Vehicles with the 2.0L Zetec engine shown, vehicles with the 3.0L (4V) engine similar.
Remove the A/C compressor pressure relief valve.
To install, reverse the removal procedure.
1. Lubricate the O-ring seals with PAG Compressor Oil.