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Home >> Mazda >> 2002 >> Tribute LX, 4WD >> Repair and Diagnosis >> External Pages >> Different car >> Section 300 (Basic System (HVAC)) >> Air Conditioning (A/C) Compressor - 2.0L ZETEC >> Removal and Installation

Removal and Installation

WARNING: This page is about a different car, the 2003 Mazda Tribute. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION:
  • To prevent refrigerant system contamination, if you are installing a new A/C compressor because the A/C compressor has failed internally, you must use the following procedures: 
NOTE:
  • Installation of a new suction accumulator is not necessary when repairing the air conditioning system except when there is physical evidence of system contamination from a failed A/C compressor or damage to the suction accumulator.
NOTE:
NOTE:
  1. Install a new A/C evaporator core orifice. For additional information, refer to EVAPORATOR CORE ORIFICE  .
  2. Remove the drive belt.
    Fig 1: Disconnecting A/C Clutch Field Coil Electrical Connector (2.0L ZETEC)
    G01902539Courtesy of MAZDA MOTORS CORP.
  3. Disconnect the A/C clutch field coil electrical connector.
    Fig 2: Disconnecting A/C Manifold & Tube Assembly Bolt (2.0L ZETEC)
    G01902540Courtesy of MAZDA MOTORS CORP.
    CAUTION:
    • Plug all ports to prevent contamination from dirt or moisture. 
  4. Remove the A/C manifold and tube assembly bolt and disconnect the A/C manifold and tube assembly.
    Fig 3: Removing Bolts & A/C Compressor (2.0L ZETEC)
    G01902541Courtesy of MAZDA MOTORS CORP.
  5. Remove the bolts and the A/C compressor.
  6. To install, reverse the removal procedure.
    1. Lubricate the new A/C compressor with the correct amount of PAG Compressor Oil. For additional information, refer to REFRIGERANT OIL ADDING .
    2. Lubricate the new A/C manifold O-ring seals with PAG Compressor Oil.
    3. Apply Pipe Sealant with Teflon(R) to the threads of the A/C manifold and tube assembly bolt.
  7. Recharge the A/C system. For additional information, refer to AIR CONDITIONING (A/C) SYSTEM EVACUATION AND CHARGING .