Power Steering Pump - 2.0L ZETEC: Installation

WARNING: This page is about a different car, the 2003 Mazda Tribute. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Installing Power Steering Pump Pulley Using Tool

Courtesy of MAZDA MOTORS CORP.

CAUTION:

Install a new power steering pump pulley after the second removal and installation.

Inspect the pulley for paint marks in the web area near the hub. If there are two paint marks, install a new pulley. If there is no paint or one paint mark, use a paint pencil to mark the web area of the pulley near the hub. Using the special tool, install the power steering pump pulley.

Fig 2: Installing Seal On Power Steering Pressure Hose Fitting Using Tool
Courtesy of MAZDA MOTORS CORP.
Using the special tool, install a new seal on the power steering pressure hose fitting.
1. Remove and discard the original seal.
2. Stretch the seal over the seal replacer and slide it onto the tube nut.
  
  Fig 3: Positioning Power Steering Pump And Installing Upper Bolts
  Courtesy of MAZDA MOTORS CORP.
Position the power steering pump and install the upper bolts.

Fig 4: Connecting Power Steering Low Pressure Hose
Courtesy of MAZDA MOTORS CORP.
Connect the power steering low pressure hose.

Fig 5: Positioning Power Steering Pressure Line Bracket & Installing Bolt
Courtesy of MAZDA MOTORS CORP.
Position the power steering pressure line bracket and install the bolt.
Raise the vehicle.

Fig 6: Positioning Power Steering Pressure Line Bracket & Installing Bolt
Courtesy of MAZDA MOTORS CORP.
Install the lower power steering pump bolts.

Fig 7: Connecting Power Steering Pressure Line
Courtesy of MAZDA MOTORS CORP.
Connect the power steering pressure line.

Fig 8: Connecting Electrical Connector
Courtesy of MAZDA MOTORS CORP.
Connect the electrical connector.
Install the drive belt. .
Fill, bleed and leak check the power steering system. Refer to FILL .