Connecting Rod Oil Clearance Inspection/Repair

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2008 Mazda 6, 2007 Mazda 6, 2006 Mazda 6, 2005 Mazda 6, and 2004 Mazda 6. However, it is still accessible from the selected car via links, so may be relevant.

CAUTION:
Because the bolts are pliant bolts, they cannot reused. Use new bolts for inspection. The bolts may be reused for assembly.

Position plastigage atop the journals in the axial direction.
Install the connecting rod bearing and connecting rod cap. (See CONNECTING ROD CAP ASSEMBLY NOTE .)
Remove the connecting rod cap.
Measure the connecting rod oil clearance.
- If not as specified, replace the connecting rod bearing or grind the crankpin and use undersize bearings so that the specified clearance is obtained.

Standard Clearance

0.028-0.066 mm {0.0012-0.0025 in}

Fig 1: Measuring Connecting Rod Oil Clearance Using Plastigage

Courtesy of MAZDA MOTORS CORP.

CONNECTING ROD SPECIFICATIONS

Bearing Size (mm {in})	Bearing Thickness (mm {in})
Standard	1.500-1.506 {0.0591-0.0593}
0.02 {0.0008} Undersize	1.510-1.516{0.0595-0.0596}
0.05 {0.002} Undersize	1.525-1.531{0.0601-0.0602}
0.25 {0.01} Undersize	1.625-1.631{0.0640-0.0642}