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Crankshaft Pulley Lock Bolt Installation Note

WARNING: This page is about a different car, the 2004 Mazda 6. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the SST  to the camshaft as shown in the figure.
    Fig 1: Installing Special Tool To Camshaft
    G01025011Courtesy of MAZDA MOTORS CORP.
  2. Install the M6 x 1.0  bolt in by hand.
    Fig 2: Locating M6 X 1.0 Bolt
    G01025012Courtesy of MAZDA MOTORS CORP.
  3. Rotate the crankshaft clockwise until the crankshaft is in the No.1 cylinder TDC position (until the balance weight is contacting to the SST  ).
  4. Hold the crankshaft pulley using the SST. 
    Fig 3: Holding Crankshaft Pulley
    G01025013Courtesy of MAZDA MOTORS CORP.
  5. Tighten the crankshaft pulley lock bolt in the following two steps using the SST (49 D032 316). 
    1. Tighten to 96-104 N.m {9.8-10.6 kgf.m, 70.9-76.7 ft.lbf} 
    2. Tighten 87° downtriangle 93° 
  6. Remove the M6 x 1.0  bolt.
  7. Remove the SST  from the camshaft.
  8. Remove the SST  from the cylinder block lower blind plug.
  9. Rotate the crankshaft two times clockwise until the crankshaft is in the TDC position, reinstall the SSTs  to the camshaft and cylinder block, and inspect the valve timing.
    • If not aligned, loosen the crankshaft pulley lock bolt and repeat from Step  1.
  10. Install the cylinder block lower blind plug.

    Tightening torque 

    18-22 N.m {1.9-2.2 kgf.m, 13.3-16.2 ft.lbf} 

Fig 4: Installing Cylinder Block Lower Blind Plug
G01025014Courtesy of MAZDA MOTORS CORP.