CIII 4.0L Installation

WARNING: This page is about a different car, the 2002 Mazda B4000, 2002 Mazda B3000, and 2002 Mazda B2300. However, it is still accessible from the selected car via links, so may be relevant.

Install the power steering pump.
1. Install the power steering pump.
2. Install the bolts.
Fig 1: Installing Power Steering Pump
Courtesy of MAZDA MOTORS CORP.
Connect the power steering fluid reservoir outlet hose to the power steering pump.
1. Connect the power steering fluid reservoir outlet hose to the power steering pump.
2. Compress and move the power steering fluid reservoir outlet hose clamp.
Fig 2: Installing Power Steering Fluid Reservoir Outlet Hose
Courtesy of MAZDA MOTORS CORP.
Using the special tool, install a new seal on the pressure line.

Fig 3: Installing Seal On Pressure Line
Courtesy of MAZDA MOTORS CORP.
Connect the power steering pressure hose to the power steering pump.

Fig 4: Installing Power Steering Pressure Hose
Courtesy of MAZDA MOTORS CORP.
Connect the power steering return line hose to the power steering fluid reservoir.

Fig 5: Installing Power Steering Return Line Hose
Courtesy of MAZDA MOTORS CORP.
Install the power steering pump pulley.
1. Position the power steering pump pulley.
2. Install the bolts.
Fig 6: Installing Power Steering Pump Pulley
Courtesy of MAZDA MOTORS CORP.
Install the drive belt.
Tighten the power steering pump pulley bolts.

Fig 7: Tightening Power Steering Pump Pulley Bolts
Courtesy of MAZDA MOTORS CORP.
Install the engine cooling fan.
Fill, purge and leak test the system.