Torsion Bar Removal - 4X4

WARNING: This page does not describe the selected car, but rather 9 other vehicles, including the 2004 Mazda B4000, 2004 Mazda B3000, 2004 Mazda B2300, 2003 Mazda B4000, and 2003 Mazda B3000. However, it is still accessible from the selected car via links, so may be relevant.

Raise the vehicle on a hoist.
Remove the torsion bar cover plate.
1. Remove the bolts.
2. Remove the cover plate.
  
  Fig 1: Removing Cover Plate
  Courtesy of MAZDA MOTORS CORP.
Make preliminary adjustment references.
- Measure and record the length where indicated.
  
  Fig 2: Measure Distance
  Courtesy of MAZDA MOTORS CORP.
Relieve the torsion bar tension.
1. Position SST 204-185 and the adapters.
2. Tighten the torsion bar tool until the torsion bar adjuster lifts off of the adjustment bolt.
Fig 3: Tightening Torsion Bar Tool
Courtesy of MAZDA MOTORS CORP.

CAUTION: The torsion bar adjustment bolt is coated with dry adhesive, and must be replaced if it is backed off or removed. Failure to do so can cause the adjustment bolt to loosen up during operation and a loss of vehicle alignment.
Remove the torsion bar adjustment bolt and the nut.

Fig 4: Removing Torsion Bar Adjustment Bolt & Nut
Courtesy of MAZDA MOTORS CORP.
Loosen the torsion bar adjustment tool until all of the tension is off from the torsion bar.

Fig 5: Removing Tension Off Torsion Bar
Courtesy of MAZDA MOTORS CORP.
Remove the torsion bar.
1. Mark the torsion bar and the adjuster for proper installation.
2. Remove the torsion bar insulator.
3. Grasp the torsion bar and pull it free from the front suspension lower arm.
  
  Fig 6: Removing Torsion Bar
  Courtesy of MAZDA MOTORS CORP.