Axle Shaft: Installation
WARNING: This page is about a different car, the 2004 Mazda MPV, 2003 Mazda MPV, and 2002 Mazda MPV. However, it is still accessible from the selected car via links, so may be relevant.
Install in the reverse order of removal.
Intermediate Shaft Installation Note
- Secure the shaft portion of the axle shaft in a vise.
- Install the intermediate shaft using a plastic hammer as shown in the illustration. See Fig 1 .
Clip Installation Note
- Install a new clip onto the intermediate shaft with the opening facing upward as shown in the illustration. See Fig 2 .
- Ensure that the diameter of the clip does not exceed 1.32" (33.5 mm).
- After installation, measure the outer diameter. If it exceeds 1.32" (33.5 mm), reinstall a new clip, and measure the outer diameter again, repeat if necessary.
Axle Shaft (Right Side) & Intermediate Shaft Installation Note
- Apply ATF to the oil seal lip.
- Push the axle shaft and intermediate shaft into the transaxle.
CAUTION:
The sharp edges of the intermediate shaft can slice or puncture the oil seal. Be careful when installing the intermediate shaft to the transaxle.
Axle Shaft (Left Side) Installation Note
- Insert the axle shaft into the wheel hub. See Fig 3 .
- Apply ATF to the oil seal lip.
- Push the axle shaft into the transaxle.CAUTION: The sharp edges of the axle shaft can slice or puncture the oil seal. Be careful when installing the axle shaft to the transaxle. The oil seals are damaged easily if this procedure is not done correctly.
- After installation, pull the transaxle side outer ring forward to confirm that the axle shaft is securely held by the clip.