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Thermostat - Electrical Test

NOTE:
  • The Electrical Thermostat Test is most accurate if carried out indoors at less than 37.8°C (100°F) ambient air. This test may be carried out with or without the hood open and with the engine warm or cold.
  1. Check the engine coolant level. Fill as needed.
  2. A WDS or equivalent Tester may be used to monitor the ECT on vehicles equipped with data link connector (DLC).
    NOTE:
    • Running this test with the vehicle in gear or with the A/C compressor clutch engaged (running) will cause incorrect diagnosis.
  3. Place the transaxle in PARK (P) or NEUTRAL (N).
  4. Start the engine and allow the engine to idle throughout this test. Allow the engine to run for two minutes, then record the ECT voltage. Record the ECT voltage every 60 seconds. When the ECT voltage trend changes direction or only changes slightly (0.03 volt or less) from the previous reading, record this as the thermostat opening voltage. Use the voltage and corresponding coolant temperature chart listed below.
    Fig 1: Coolant Temperature & Voltage Chart
    G00985679Courtesy of MAZDA MOTORS CORP.
  5. If the thermostat opening voltage is greater than 0.75 volt and less than 82°C (180°F), install a new water thermostat.
  6. If the thermostat opening voltage is less than 0.75 volt and greater than 82°C (180°F), the water thermostat is good and should not be replaced. Refer to the TROUBLE SHOOTING - NO CODES for further diagnosis.