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Fuel Gauge

NOTE: Fuel tank must be removed from vehicle for access to fuel gauge sending unit.
  1. Ensure fuse and wiring are okay. To test fuel gauge, remove fuel tank and disconnect fuel gauge sending unit connector.
  2. Connect Red wire lead of Checker (49 0839 285) to "Y" terminal (harness side) of sending unit wire. See Fig 1 . Connect checker Black wire lead to "B" terminal.
  3. Set checker to various resistance values shown in FUEL GAUGE RESISTANCE SPECIFICATIONS  table. Turn ignition switch to "ON" position and ensure needle position corresponds to resistance measurement. See Fig 2 .
  4. Allow 2 minutes for needle to stabilize. Allowable limit of needle deflection is twice the width of the needle.
  5. If gauge needle readings are correct according to FUEL GAUGE RESISTANCE SPECIFICATIONS  table, replace sending unit. If gauge readings are incorrect, check wiring. If wiring is okay, replace gauge.
Fig 1: Testing Fuel Gauge Resistance at Sending Unit
G90A01274Courtesy of MAZDA MOTORS CORP.
Fig 2: Fuel Gauge Needle Position Resistances
G64976Courtesy of MAZDA MOTORS CORP.
FUEL GAUGE RESISTANCE SPECIFICATIONS

Application & Needle Position Resistance: Ohms
"F" (Full) 7
Half 32.5
"E" (Empty) 95