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Master Cylinder: Disassembly

  1. Thoroughly clean outside of master cylinder, and pour out any remaining brake fluid. If equipped, remove reservoir and dust boot. Depress primary piston assembly. See Fig 1 .
  2. From rear of cylinder bore, remove retaining ring, washer, primary piston assembly, and return spring. Remove stopper bolt and secondary piston by blowing compressed air through outlet port. See Fig 1 .
  3. Carefully remove the secondary piston assembly and return spring. Remove fittings, check valves and springs.
Fig 1: Exploded View of Typical Master Cylinder Some models may vary slightly.
G50094