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Home >> Mazda >> 1982 >> RX-7 GS, Standard Trans >> Repair and Diagnosis >> Engine Mechanical >> Starter >> Starters - HITACHI & MITSUBISHI >> Overhaul >> Parts Replacement & Testing >> Commutator

Parts Replacement & Testing: Commutator

  1. Inspect commutator for roughness, grooves, burns or pitting. Sand lightly with 500 grit sandpaper if necessary. Check commutator for out-of-round and mica insulators undercut to a depth of 0.020 - 0.031" (0.5 - 0.8 mm).
    BRUSH SPRING TENSION

    Application Lbs. (kg)
    Chrysler Corp. Imports 2.9-3.7 (1.3-1.7)
    Datsun/Nissan
      200SX & 210 3.1-4.0 (1.4-1.8)
      280ZX & Maxima (Gas) 3.5-4.4 (1.6-2.0)
      310, Sentra & Stanza 4.0-4.9 (1.8-2.2)
      Maxima (Diesel) 6.0-7.3 (2.7-3.3)
      Pickup
        Gasoline 3.1-4.0 (1.4-1.8)
        Diesel 6.8-9.0 (3.1-4.1)
    Honda, Isuzu & LUV 3.5 (1.6)
    Mazda
      B2000 & B2200 Pickups 3.1-3.9 (1.4-1.8)
      RX7 3.1-5.6 (1.4-2.5)
      All Other Models 2.8-3.8 (1.3-1.7)
    MINIMUM BRUSH LENGTH

    Application In. (mm)
    Chrysler Corp. Imports .45 (11.5)
    Datsun/Nissan
      280ZX, 310, Sentra, Stanza & Maxima (Gas) .43 (11)
      Maxima (Diesel) .35 (9)
      200SX, 210, Pickup (Gas) .47 (12)
      Pickup (Diesel) .28 (7)
    Honda .47 (12)
    Isuzu & LUV
      Gasoline .47 (12)
      Diesel .35-.37 (9-9.5)
    Mazda .45 (11.5)
  2. If necessary, commutator may be turned less than 0.04" (1 mm) from original size and mica undercut. Replace if excessively worn.