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Home >> Lincoln >> 2022 >> Aviator Base, AWD >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Fuel Charging And Controls - Turbocharger - 3.0L ECOBOOST >> Removal And Installation >> Turbocharger RH >> Removal

Turbocharger RH: Removal

NOTE: The turbocharger compressor vanes can be damaged by even the smallest particles. When removing any turbocharger or engine air intake system component, ensure that no debris enters the system. Failure to do so may result in damage to the turbocharger.
NOTE: Special attention needs to be given to the sealing ports for the oil feed, the oil drain, and the coolant lines, on turbocharged engines. The sealing ports must be totally clean and free from O-ring residue, have no damage to the sealing surface and the lines to ensure that there are no leaks or repeat repairs.

All vehicles 

  1. Remove the right engine mount. Refer to: Engine Mount RH .

    LHD RWD 

  2. Remove the right engine mount spacer mounting bolts, then remove the spacer.
    GFD530902Courtesy of FORD MOTOR COMPANY

    All vehicles 

  3. NOTE: Make sure that the left engine mount studs are in the subframe when raised.

    With the aid of an assistant, raise the front and rear jack stand evenly.

    GFD530923Courtesy of FORD MOTOR COMPANY
  4. Install the old front subframe bolts.
    GFD530924Courtesy of FORD MOTOR COMPANY
  5. Install the old middle subframe bolts.
    GFD530925Courtesy of FORD MOTOR COMPANY
  6. Install the old rear subframe bolts.
    GFD530926Courtesy of FORD MOTOR COMPANY
  7. Remove adjustable jack stands.
    GFD530927Courtesy of FORD MOTOR COMPANY
  8. Remove the adjustable jack stand.
    GFD530879Courtesy of FORD MOTOR COMPANY
  9. Remove the air cleaner outlet pipe RH. Refer to: Air Cleaner Outlet Pipe RH .
  10. Remove the right charge air cooler (CAC) intake pipe. Refer to: Charge Air Cooler (CAC) Intake Pipe .
  11. Remove the turbocharger oil supply tube bolt, then disconnect the oil tube.
    GFD530894Courtesy of FORD MOTOR COMPANY
  12. Remove the bolt, then disconnect the turbocharger coolant return tube from the turbocharger.
    GFD530895Courtesy of FORD MOTOR COMPANY
  13. Release the clamp, then disconnect and remove the turbocharger coolant return tube. Use the General Equipment: Hose Clamp Remover/Installer
    GFD530896Courtesy of FORD MOTOR COMPANY
    • NOTE: Use brake cleaner and a nylon brush to clean. Do not use a metal brush, damage to sealing area will result in leaks.

      Inspect the turbocharger tube and the sealing surfaces. Ensure that the retaining bracket is not bent, check for square-ness of the retaining bracket to the O-ring area. Install new components if needed.

      Material: Motorcraft® Metal Brake Parts Cleaner / PM-4-A, PM-4-B

    1. Remove and discard the turbocharger coolant return tube O-ring seal.

    GFD530897Courtesy of FORD MOTOR COMPANY
  15. Disconnect the clamp and the turbocharger wastegate control hose.
    GFD530898Courtesy of FORD MOTOR COMPANY
  16. Remove the turbocharger coolant supply tube bolt, then disconnect the tube from the engine.
    GFD530899Courtesy of FORD MOTOR COMPANY
  17. Remove the turbocharger nuts.
    GFD530900Courtesy of FORD MOTOR COMPANY
  18. Remove the turbocharger studs.
    GFD530901Courtesy of FORD MOTOR COMPANY

    LHD AWD 

  19. Remove the front driveshaft. Refer to: Front Driveshaft .
  20. NOTE: The all wheel drive turbocharger oil return tube cannot be removed until after the turbocharger has been removed.

    Remove the turbocharger oil return tube bolts, then position the turbocharger oil return tube out of the way.

    GFD530904Courtesy of FORD MOTOR COMPANY

    LHD RWD 

  21. Remove the turbocharger oil return tube bolts, then remove the turbocharger oil return tube.
    GFD530903Courtesy of FORD MOTOR COMPANY

    All vehicles 

  22. NOTE: All wheel drive shown.

    Remove the turbocharger bolt, then remove the turbocharger and gasket. Discard the gasket.

    GFD530905Courtesy of FORD MOTOR COMPANY

    LHD AWD 

  23. Remove the turbocharger oil return tube.
    GFD530906Courtesy of FORD MOTOR COMPANY

    All vehicles 

    • NOTE: Use brake cleaner and a nylon brush to clean. Do not use a metal brush, damage to sealing area will result in leaks.

      Inspect for blockage in the turbocharger tube. Check the tube, the sealing surfaces and the flange for flatness and damage. Ensure that the retaining bracket is not bent, check for square-ness of the retaining bracket to the O-ring area. Install new components if needed.

      Material: Motorcraft® Metal Brake Parts Cleaner / PM-4-A, PM-4-B

    1. Remove and discard the turbocharger oil return tube O-ring seal.

    GFD530907Courtesy of FORD MOTOR COMPANY
  25. Remove and discard the turbocharger oil return tube tube-to-engine block gasket.
    GFD530908Courtesy of FORD MOTOR COMPANY
  26. Remove the turbocharger oil supply tube bolt, then remove the oil supply tube.
    GFD530909Courtesy of FORD MOTOR COMPANY
    • NOTE: Use brake cleaner and a nylon brush to clean. Do not use a metal brush, damage to sealing area will result in leaks.

      Inspect the turbocharger tube and the sealing surfaces. Ensure that the retaining bracket is not bent, check for square-ness of the retaining bracket to the O-ring area.

      Material: Motorcraft® Metal Brake Parts Cleaner / PM-4-A, PM-4-B

    1. Remove and discard the turbocharger oil supply tube O-ring seals and the turbocharger oil supply tube oil filter. Install new components if needed.

    GFD530910Courtesy of FORD MOTOR COMPANY
  28. Remove the turbocharger coolant supply tube bolt, then remove the turbocharger coolant supply tube.
    GFD530911Courtesy of FORD MOTOR COMPANY
    • NOTE: Use brake cleaner and a nylon brush to clean. Do not use a metal brush, damage to sealing area will result in leaks.

      Inspect the turbocharger tube and the sealing surfaces. Ensure that the retaining bracket is not bent, check for square-ness of the retaining bracket to the O-ring area. Install new components if needed.

      Material: Motorcraft® Metal Brake Parts Cleaner / PM-4-A, PM-4-B

    1. Remove and discard the turbocharger coolant return tube O-ring seals.

GFD530912Courtesy of FORD MOTOR COMPANY
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