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Home >> Lincoln >> 2021 >> Navigator Base, 4WD >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Power Brake Actuation - Brake Booster >> Removal And Installation >> Brake Booster >> Removal

Brake Booster: Removal

NOTE: Removal steps in this procedure may contain installation details.
  1. Loosen the clamp and position the air cleaner outlet pipe aside.

    Torque

    : 44 lb.in (5 Nm)

    GFD542322Courtesy of FORD MOTOR COMPANY
    1. Disconnect the brake vacuum reservoir electrical connector. Detach the retainer and position the brake vacuum reservoir lines aside.
    2. Remove the retainers.
    3. Remove the bolt.

      Torque

      : 177 lb.in (20 Nm)

    4. Loosen and remove the air cleaner from mountings.
    GFD542323Courtesy of FORD MOTOR COMPANY
  2. Remove the brake master cylinder. Refer to: Brake Master Cylinder .
  3. Disconnect the vacuum tube and the vacuum sensor.
    GFD542324Courtesy of FORD MOTOR COMPANY
  4. NOTE: Do not service the brake pedal or brake booster without first removing the stoplamp switch. This switch must be removed with the brake pedal in the at-rest position. The switch plunger must be compressed for the switch to rotate in the bracket. Attempting to remove the switch when the plunger is extended (during pedal apply) will result in damage to the switch.

    Remove the stoplamp switch. Refer to: Stoplamp Switch .

  5. Remove the brake pedal clevis pin, and disconnect the brake booster push rod from the brake pedal arm. Discard the brake pedal clevis pin.
    GFD542315Courtesy of FORD MOTOR COMPANY
  6. If equipped. Remove the bolts, retainer and position aside the TRM.

    Torque

    : 106 lb.in (12 Nm)

    GFD542325Courtesy of FORD MOTOR COMPANY
  7. Remove the brake booster mounting nuts.

    Torque

    : 18 lb.ft (25 Nm)

    GFD542326Courtesy of FORD MOTOR COMPANY
  8. Remove the brake booster.
GFD542327Courtesy of FORD MOTOR COMPANY