Power Transfer Unit - Vehicles With: Power Transfer Unit Oil-to-Coolant Cooler

WARNING: This page is about a different variant/trim than selected.

For information on Ford Color Coded Illustrations refer to OEM Color Coding .

Materials

Name	Specification
Motorcraft® SAE 75W-85 Premium Synthetic Hypoid Gear Lubricant XY-75W85-QL	WSS-M2C942-A

NOTE: This step is only necessary when installing a new PTU or replacing a PTU seal.

Install the PTU heat shield.

Torque

: 89 lb.in (10 Nm)

Courtesy of FORD MOTOR COMPANY
NOTE: This step is only necessary when installing a new PTU or replacing a PTU seal.

If equipped, install the PTU temperature sensor harness bracket.

Torque

: 97 lb.in (11 Nm)

Courtesy of FORD MOTOR COMPANY
If removed, lubricate and inspect the O-ring.
Material

: Motorcraft® SAE 75W-85 Premium Synthetic Hypoid Gear Lubricant / XY-75W85-QL (WSS-M2C942-A)

Courtesy of FORD MOTOR COMPANY
Install the PTU oil temperature sensor.
Torque

: 150 lb.in (17 Nm)

Courtesy of FORD MOTOR COMPANY
Install the new PTU to transmission compression seal.

Courtesy of FORD MOTOR COMPANY
Install the PTU and mounting bolts.
Torque

: 76 lb.ft (103 Nm)

Courtesy of FORD MOTOR COMPANY
Install the new PTU bolts.
Torque

: 76 lb.ft (103 Nm)

Courtesy of FORD MOTOR COMPANY
Install the PTU support bracket and bolts.
Torque

: 35 lb.ft (48 Nm)

Courtesy of FORD MOTOR COMPANY
Install the intermediate shaft. Refer to: Intermediate Shaft
NOTE: The PTU vent hose should be replaced whenever a new PTU is installed.

Connect the PTU vent hose.

Courtesy of FORD MOTOR COMPANY
Install the vent hose retainer.

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Install the coolant pump and hoses. Install the pump mounting nuts.
Torque

: 80 lb.in (9 Nm)

Courtesy of FORD MOTOR COMPANY
NOTE: Make sure to remove the hose clamp pliers.

Install the PTU cooling system hoses and connect the hose clamps.

Courtesy of FORD MOTOR COMPANY
If equipped, connect the PTU temperature sensor and install retainers.

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Connect the PTU motor connectors.

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Connect the auxiliary pump connector and retainers.

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NOTE: Make sure that the installation marks are aligned.

Courtesy of FORD MOTOR COMPANY
Install new PTU flange bolts.
Torque

: 26 lb.ft (35 Nm)

Courtesy of FORD MOTOR COMPANY
Install the RH halfshaft. Refer to: Front Halfshaft RH - FWD
Fill the PTU. Refer to: Power Transfer Unit Draining and Filling 2.0L EcoBoost
Install the front subframe. Refer to: Front Subframe
Fill and bleed the cooling system. Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding 2.0L EcoBoost