Cylinder Head RH: Installation

WARNING: This page is about a different variant/trim than selected.

Install a new cylinder head gasket.

Courtesy of FORD MOTOR COMPANY
- Install the cylinder head.
- Install new cylinder head bolts.
  Torque: Stage 1: 177 lb.in (20 Nm) | Stage 2: Loosen: 2 turn(s) | Stage 3: 37 lb.ft (50 Nm) | Stage 4: 180°
Fig 1: RH Cylinder Head Bolts Tightening Sequence
Courtesy of FORD MOTOR COMPANY
NOTE: In stage 3, if the torque required to tighten any flare nut on the new high-pressure fuel tube reaches or exceeds 55 lb.ft (75 Nm), then that high pressure fuel tube must be discarded and replaced with another new high-pressure fuel tube.

Install a new fuel rail-to-fuel rail high-pressure fuel tube and finger tighten the flare nuts.
- Final tighten the flare nuts.
  Torque: Stage 1: 62 lb.in (7 Nm) | Stage 2: 89 lb.in (10 Nm) | Stage 3: 25°
Courtesy of FORD MOTOR COMPANY
Inspect the intake manifold gaskets and replace as necessary.

Courtesy of FORD MOTOR COMPANY
Install the manifold and tighten the bolts.
Torque: 89 lb.in (10 Nm)

Courtesy of FORD MOTOR COMPANY
Inspect the O-ring and replace if necessary.

Courtesy of FORD MOTOR COMPANY
- Install the cylinder head to coolant outlet connector hose assembly and the bolt.
  Torque: 89 lb.in (10 Nm)
- Connect the coolant hose. Use the General Equipment: Hose Clamp Remover/Installer
Courtesy of FORD MOTOR COMPANY
1. Install the wiring harness ground and the stud bolt.
  Torque: 89 lb.in (10 Nm)
2. Connect the CKP sensor electrical connector.
3. Install the CKP sensor electrical connector insulator.
Courtesy of FORD MOTOR COMPANY
NOTE: Install short end of stud into engine cylinder head.

If removed install and tighten the turbocharger mounting studs.

Torque: 106 lb.in (12 Nm)

Courtesy of FORD MOTOR COMPANY
Install the new TC gasket.

Courtesy of FORD MOTOR COMPANY
Install a new turbocharger coolant supply tube O-ring seal and lubricate with clean engine coolant.

Courtesy of FORD MOTOR COMPANY
Install the new turbocharger oil supply tube O-ring seals and the new turbocharger oil supply tube oil filter. Lubricate the O-ring seals with clean engine oil.

Courtesy of FORD MOTOR COMPANY
Install the TC oil supply tube and the bolt.
Torque: 89 lb.in (10 Nm)

Courtesy of FORD MOTOR COMPANY
NOTE: Be careful not to damage the new filter when installing the oil supply tube into the engine block.

Position the TC assembly onto the studs. Install the coolant supply and oil supply tubes into the engine block while installing the TC.

Courtesy of FORD MOTOR COMPANY
Install the nuts and bolt.
Torque: 1: 44 lb.ft (60 Nm) 2: 44 lb.ft (60 Nm) 3: 27 lb.ft (37 Nm) Re-tighten 1: 44 lb.ft (60 Nm) Re-tighten 2: 44 lb.ft (60 Nm) Re-tighten 3: 27 lb.ft (37 Nm)

Courtesy of FORD MOTOR COMPANY
Install the TC coolant supply tube bolt.
Torque: 89 lb.in (10 Nm)

Courtesy of FORD MOTOR COMPANY
Install the TC oil supply tube bolt.
Torque: 89 lb.in (10 Nm)

Courtesy of FORD MOTOR COMPANY
Install the new TC oil return tube-to-engine block gasket.

Courtesy of FORD MOTOR COMPANY
Install a new TC oil return tube O-ring seal and then lubricate with clean engine oil.

Courtesy of FORD MOTOR COMPANY
NOTE: AWD shown FWD is similar.

Install the TC oil return tube and the bolts.

Torque: 89 lb.in (10 Nm)

Courtesy of FORD MOTOR COMPANY
Install a new TC coolant return tube O-ring seal. Lubricate the new O-ring seal with clean engine coolant.

Courtesy of FORD MOTOR COMPANY
Install the TC coolant return tube to the TC and install the bolt.
Torque: 89 lb.in (10 Nm)

Courtesy of FORD MOTOR COMPANY
Install a new RH catalytic converter gasket.

Courtesy of FORD MOTOR COMPANY
1. Install the RH catalytic converter.
2. Install new RH catalytic converter nuts.
  Torque: 30 lb.ft (40 Nm)
Courtesy of FORD MOTOR COMPANY
1. Install.
  Torque: 22 lb.ft (30 Nm)
2. Tighten.
  Torque: 35 lb.ft (48 Nm)
Courtesy of FORD MOTOR COMPANY
Install the RH camshafts. Refer to: Camshaft RH 2.7L EcoBoost .