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Home >> Lincoln >> 2019 >> MKZ Base, AWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 5 (Engine - 3.0L ECOBOOST (1 Of 2)) >> Removal And Installation >> Camshaft RH >> Installation

Camshaft RH: Installation

WARNING: This page is about a different variant/trim than selected.

LHD AWD/LHD FWD 

  1. NOTE: Do

    not install the camshaft roller followers at this time. The roller followers will be installed later in the procedure. If the roller followers are installed prior to the camshafts, the camshaft caps can become distorted during the camshaft tightening process and result in upper end engine noise or severe damage to the engine.

    NOTE: If the original hydraulic lash adjusters are to be reinstalled, they must be installed in their original locations.

    1. Lubricate the hydraulic lash adjusters with clean engine oil.

      Material: Engine Oil - SAE 5W-30 - Synthetic Blend Motor Oil / XO-5W30-Q1SP (WSS-M2C946-B1)

    2. Install the hydraulic lash adjusters.

    GFD376767Courtesy of FORD MOTOR COMPANY
  2. NOTE: Lubricate the camshafts with clean engine oil prior to installation.
    NOTE: It is not necessary to position the scarf-cut seal ends when installing the camshafts.

    Install the intake and exhaust camshafts in the neutral position. Align the D-slots as shown in the illustration.

    Material: Engine Oil - SAE 5W-30 - Synthetic Blend Motor Oil / XO-5W30-Q1SP (WSS-M2C946-B1)

    GFD376768Courtesy of FORD MOTOR COMPANY
  3. NOTE: Do not tighten at this time.

    Install the camshaft bearing caps and the bolts.

    GFD376769Courtesy of FORD MOTOR COMPANY
  4. NOTE: Do not tighten at this time.

    Install the front camshaft bearing mega cap and the 4 bolts.

    GFD376770Courtesy of FORD MOTOR COMPANY
  5. Tighten the bolts.

    Torque: 133 lb.in (15 Nm)

    Fig 1: Front Camshaft Mega Caps Tightening Sequence (3.0L EcoBoost)
    GFD376771Courtesy of FORD MOTOR COMPANY
  6. NOTE: The VCT units have 2 timing marks on them, a triangle and a circle. For installation of the RH side the triangle marks are used.

    1. Install the VCT units. The triangle  timing marks on the VCT units will be at the 2 o'clock (intake) and 11 o'clock (exhaust) positions as shown in the illustration.
    2. Install the new VCT unit bolts.

      Torque: Stage 1: 30 lb.ft (40 Nm) - Stage 2: Loosen: 360° - Stage 3: 37 lb.ft (50 Nm) - Stage 4: 90°

    3. Remove Special Service Tool: 303-1248 Camshaft holding tools.

    GFD376772Courtesy of FORD MOTOR COMPANY
  7. NOTE: The VCT units have 2 timing marks on them, a triangle and a circle. For removal and installation of the RH side the triangle marks are used.

    1. Install the RH timing chain with the single colored links aligned with the triangle  timing marks on the VCT units.
    2. Install the double colored links so they straddle the timing mark on the crankshaft sprocket.

    GFD376702Courtesy of FORD MOTOR COMPANY
  8. Install the RH timing chain guide and bolts.

    Torque: 89 lb.in (10 Nm)

    GFD376669Courtesy of FORD MOTOR COMPANY
  9. Install the RH timing chain tensioner arm.
    GFD376668Courtesy of FORD MOTOR COMPANY
  10. Slide the tensioner cylinder out of the RH timing chain tensioner housing.
    GFD376703Courtesy of FORD MOTOR COMPANY
  11. NOTE: Use vise jaw protectors or cover the jaws of the vise with clean shop towels to prevent damage to the surface of the tensioner ratchet mechanism.

    Mount the flat machined surfaces on the end of the tensioner cylinder into a vise.

    1. Using a flat-bladed screwdriver apply light downward pressure on the end of the tensioner ratchet mechanism. Use the General Equipment: ViseUse the General Equipment: Vise Jaw ProtectorsUse the General Equipment: Flat-Bladed Screwdriver
    2. Rotate the screwdriver clockwise approximately one turn.
    3. An audible click will be heard when the tensioner ratchet mechanism locks into place.

    GFD376693Courtesy of FORD MOTOR COMPANY
  12. Slide the tensioner cylinder into the tensioner housing until it contacts the bottom of the bore. The shoulder of the tensioner cylinder will be flush with the top of the housing.
    GFD376704Courtesy of FORD MOTOR COMPANY
    1. Firmly press the tensioner cylinder into the tensioner housing until the shoulder of the tensioner cylinder is approximately 3 mm (0.125 in) below the top of the housing.
    2. Install a retaining pin into the hole in the housing to lock the tensioner cylinder in the retracted position.
    GFD376705Courtesy of FORD MOTOR COMPANY
    1. Position the RH timing chain tensioner with the end of the tensioner correctly engaged to the tensioner arm.
    2. Install the bolts.

      Torque: 89 lb.in (10 Nm)

    3. Remove the pin to allow the tensioner cylinder to extend and press against the timing chain tensioner arm.
    GFD376706Courtesy of FORD MOTOR COMPANY
  13. Install new engine front cover gaskets.
    GFD376707Courtesy of FORD MOTOR COMPANY
  14. Lubricate and install a new oil gallery seal (6G068).

    Material: Engine Oil - SAE 5W-30 - Synthetic Blend Motor Oil / XO-5W30-Q1SP (WSS-M2C946-B1)

    GFD376708Courtesy of FORD MOTOR COMPANY
  15. NOTE: Failure to use Motorcraft® High Performance Engine RTV Silicone may cause the engine oil to foam excessively and result in serious engine damage.
    NOTE: The engine front cover must be installed within 10 minutes of applying the sealer and the bolts must be installed and tightened to 2-5 Nm (18-44 lb-in) within 15 of applying the sealer. Final tightening of the bolts must be completed within 60 minutes of applying the sealer. Failure to follow this procedure can cause future oil leakage.

    Apply a 9 mm (0.35 in) bead of Motorcraft® High Performance Engine RTV Silicone to the cylinder block skirt-to-cylinder block joint and the cylinder head-to-cylinder block joint areas as indicated.

    Material: Motorcraft® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

    GFD376709Courtesy of FORD MOTOR COMPANY
  16. NOTE: Failure to use Motorcraft® High Performance Engine RTV Silicone may cause the engine oil to foam excessively and result in serious engine damage.
    NOTE: The engine front cover must be installed within 10 minutes of applying the sealer and the bolts must be installed and tightened to 2-5 Nm (18-44 lb-in) within 15 of applying the sealer. Final tightening of the bolts must be completed within 60 minutes of applying the sealer. Failure to follow this procedure can cause future oil leakage.

    Apply a 4.5 mm (0.18 in) bead of Motorcraft® High Performance Engine RTV Silicone to the engine front cover sealing surfaces including the inner bolt bosses.

    Material: Motorcraft® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

    GFD376710Courtesy of FORD MOTOR COMPANY
  17. Install the engine front cover and the fasteners.

    Torque: Stage 1: Tighten bolts 1 thru 11 to: 18 lb.ft (24 Nm) - Stage 2: Tighten bolts 12 thru 13 to: 35 lb.ft (48 Nm) - Stage 3: Tighten bolts 14 thru 21 to: 18 lb.ft (24 Nm)

    Fig 2: Front Engine Cover Tightening Sequence (3.0L EcoBoost)
    GFD376711Courtesy of FORD MOTOR COMPANY
    • Lubricate the inside and the outside diameter of the grommet with clean engine coolant.

    • Install the grommet so it is flush with the rear of the coolant pump housing.

    GFD376714Courtesy of FORD MOTOR COMPANY
  18. NOTE: Verify the front cover dowel pins are aligned to the coolant pump and that the coolant pump is fully seated prior to installing the fasteners.

    • Using a new gasket, install the coolant pump and the fasteners.

      Torque: Fasteners 1-7:Stage 1: 89 lb.in (10 Nm) - Stage 2: 45°

    • Torque: Fastener 8: 18 lb.ft (24 Nm)

    Fig 3: Coolant Pump Tightening Sequence (3.0L EcoBoost)
    GFD376715Courtesy of FORD MOTOR COMPANY
  19. Install the coolant pump pulley and the bolts.

    Torque: 89 lb.in (10 Nm)

    GFD376654Courtesy of FORD MOTOR COMPANY
  20. Lubricate the engine front cover bore with clean engine oil.

    Material: Engine Oil - SAE 5W-30 - Synthetic Blend Motor Oil / XO-5W30-Q1SP (WSS-M2C946-B1)

    GFD376716Courtesy of FORD MOTOR COMPANY
  21. Using the special tools, install the new crankshaft front oil seal. Use Special Service Tool: 303-335 (T88T-6701-A) Installer, Front Cover Oil Seal., 303-1531 Installer, Front Crank Seal and Damper.
    GFD376717Courtesy of FORD MOTOR COMPANY
  22. Lubricate the crankshaft front seal inner lip with clean engine oil.

    Material: Engine Oil - SAE 5W-30 - Synthetic Blend Motor Oil / XO-5W30-Q1SP (WSS-M2C946-B1)

    GFD376718Courtesy of FORD MOTOR COMPANY
  23. Lubricate the crankshaft pulley sealing surface with clean engine oil prior to installation.

    Material: Engine Oil - SAE 5W-30 - Synthetic Blend Motor Oil / XO-5W30-Q1SP (WSS-M2C946-B1)

    GFD376719Courtesy of FORD MOTOR COMPANY
  24. Using the special tools, install the crankshaft pulley. Use Special Service Tool: 303-335 (T88T-6701-A) Installer, Front Cover Oil Seal., 303-1531 Installer, Front Crank Seal and Damper.
    GFD376720Courtesy of FORD MOTOR COMPANY
  25. NOTE: Use a universal pulley holder (such as an OTC 4754, or equivalent).

    Using a universal pulley holder, install and tighten a new crankshaft pulley bolt.

    Torque: Stage 1: 166 lb.ft (225 Nm) - Stage 2: Loosen: 360° - Stage 3: 26 lb.ft (35 Nm) - Stage 4: 270°

    GFD376721Courtesy of FORD MOTOR COMPANY
  26. Inspect the high-pressure fuel pump drive unit gasket and replace if damaged.
    GFD376773Courtesy of FORD MOTOR COMPANY
  27. Apply 8 mm dots of sealant to the camshaft bearing cap and cylinder head seam as shown.

    Material: Motorcraft® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

    GFD376774Courtesy of FORD MOTOR COMPANY
  28. Install the high-pressure fuel pump drive unit and stud bolts.

    Torque: Stage 1: 177 lb.in (20 Nm) - Stage 2: 45°

    GFD376775Courtesy of FORD MOTOR COMPANY
  29. NOTE: Only rotate the crankshaft Clockwise (CW) or damage to the engine may occur.
    NOTE: The drive lobe for the high-pressure fuel pump must be at BDC (bottom dead center) for the high-pressure fuel pump installation.

    Using the crankshaft pulley bolt, turn the crankshaft until the high-pressure fuel pump drive lobe is at BDC.

    GFD376776Courtesy of FORD MOTOR COMPANY
  30. NOTE: Align the notch on the high-pressure fuel pump tappet and with the groove in the high-pressure fuel pump drive unit bore.

    Apply clean engine oil to the high-pressure fuel pump drive unit bore, the drive lobe and the roller tappet. Install the high-pressure fuel pump tappet.

    Material: Engine Oil - SAE 5W-30 - Synthetic Blend Motor Oil / XO-5W30-Q1SP (WSS-M2C946-B1)

    GFD376777Courtesy of FORD MOTOR COMPANY
  31. NOTE: Apply clean engine oil to the high-pressure fuel pump O-ring seals.

    Install a new high-pressure fuel pump O-ring seal and lubricate with clean engine oil.

    Material: Engine Oil - SAE 5W-30 - Synthetic Blend Motor Oil / XO-5W30-Q1SP (WSS-M2C946-B1)

    GFD376778Courtesy of FORD MOTOR COMPANY
  32. Install the high-pressure fuel pump, then install and finger tighten the high-pressure fuel pump nuts. Alternately tighten each of the high-pressure fuel pump nuts one complete revolution until seated. Then tighten the fuel high-pressure fuel pump nuts in the following 2 stages.

    Torque: Stage 1: 177 lb.in (20 Nm) - Stage 2: 45°

    GFD376756Courtesy of FORD MOTOR COMPANY
  33. NOTE: Make sure that a new high-pressure fuel pump-to-fuel rail high-pressure fuel tube is installed.

    Install the high-pressure fuel pump-to-fuel rail high-pressure fuel tube and tighten the flare nuts finger tight, then tighten the flare nuts in the following 3 stages.

    Torque:Stage 1: 62 lb.in (7 Nm) - Stage 2: 89 lb.in (10 Nm) - Stage 3: 25°

    GFD376779Courtesy of FORD MOTOR COMPANY
  34. Rotate the crankshaft pulley bolt clockwise to position the camshaft lobe upward for the camshaft roller follower to be installed.
    GFD376780Courtesy of FORD MOTOR COMPANY
    1. Install Special Service Tool: 303-1633 Remover, Roller Rocker Follower.
    2. Turn the knob on the special tool clockwise to depress the valve and spring.
    GFD376781Courtesy of FORD MOTOR COMPANY
    1. Lubricate the camshaft roller follower with clean engine oil.

      Material: Engine Oil - SAE 5W-30 - Synthetic Blend Motor Oil / XO-5W30-Q1SP (WSS-M2C946-B1)

    2. Install the camshaft roller follower.
    3. Turn the knob on the special tool counterclockwise to raise the valve and spring. Remove Special Service Tool: 303-1633 Remover, Roller Rocker Follower.

    • Repeat steps for the remaining camshaft roller followers.

    GFD376782Courtesy of FORD MOTOR COMPANY
  35. Position the generator and install the stud and bolt.

    Torque: Stud: 71 lb.in (8 Nm) Bolt: 35 lb.ft (47 Nm)

    GFD376649Courtesy of FORD MOTOR COMPANY
  36. Install the idler pulley and the bolt.

    Torque: 35 lb.ft (48 Nm)

    GFD376648Courtesy of FORD MOTOR COMPANY
  37. NOTE: Installation of new seals is only required if damaged seals were removed.

    Using the special tools, install new spark plug tube seals. Use Special Service Tool: 205-153 (T80T-4000-W) Handle., 303-1247 VCT Spark Plug Tube Seal Remover and Installer.

    GFD376725Courtesy of FORD MOTOR COMPANY
  38. Install a new gasket.
    GFD376726Courtesy of FORD MOTOR COMPANY
  39. Apply clean engine oil to the surface.

    Material: Engine Oil - SAE 5W-30 - Synthetic Blend Motor Oil / XO-5W30-Q1SP (WSS-M2C946-B1)

    GFD376727Courtesy of FORD MOTOR COMPANY
  40. NOTE: If the valve cover is not installed and the fasteners tightened within 10 minutes, the sealant must be removed and the sealing area cleaned.

    Apply an 8 mm (0.31 in) bead of Motorcraft® High Performance Engine RTV Silicone to the engine front cover-to-cylinder head joints.

    Material: Motorcraft® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

    GFD376728Courtesy of FORD MOTOR COMPANY
  41. Install the valve cover and tighten the bolts.

    Torque: 89 lb.in (10 Nm)

    Fig 4: Valve Cover Tightening Sequence (3.0L EcoBoost)
    GFD376729Courtesy of FORD MOTOR COMPANY
  42. NOTE: Installation of new seals is only required if damaged seals were removed.

    Using the special tools, install new spark plug tube seals. Use Special Service Tool: 205-153 (T80T-4000-W) Handle., 303-1247 VCT Spark Plug Tube Seal Remover and Installer.

    GFD376730Courtesy of FORD MOTOR COMPANY
  43. Install a new gasket.
    GFD376731Courtesy of FORD MOTOR COMPANY
  44. Apply clean engine oil to the surface.

    Material: Engine Oil - SAE 5W-30 - Synthetic Blend Motor Oil / XO-5W30-Q1SP (WSS-M2C946-B1)

    GFD376732Courtesy of FORD MOTOR COMPANY
  45. NOTE: If the valve cover is not installed and the fasteners tightened within 10 minutes, the sealant must be removed and the sealing area cleaned.

    Apply an 8 mm (0.31 in) bead of Motorcraft® High Performance Engine RTV Silicone to the engine front cover-to-cylinder head joints.

    Material: Motorcraft® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

    GFD376733Courtesy of FORD MOTOR COMPANY
  46. Install the valve cover and tighten the bolts.

    Torque: 89 lb.in (10 Nm)

    Fig 5: Valve Cover Tightening Sequence (3.0L EcoBoost)
    GFD376734Courtesy of FORD MOTOR COMPANY
  47. Install the coil-on-plug assemblies.
    GFD376639Courtesy of FORD MOTOR COMPANY
    • Connect the TC vacuum supply tube. Use the General Equipment: Hose Clamp Remover/Installer

    • Attach the vacuum tube retainers.

    GFD376638Courtesy of FORD MOTOR COMPANY
    • Attach the vacuum tube and coolant tube retainers.

    • Connect the engine wiring harness electrical connector and retainers.

    GFD376637Courtesy of FORD MOTOR COMPANY
    • Connect the high pressure fuel pump electrical connector.

    • Attach the wiring harness retainers.

    GFD376754Courtesy of FORD MOTOR COMPANY
  48. NOTE: When removing or installing the high-pressure fuel pump noise insulator, spreading the openings will reduce the risk of damage.

    Install the high-pressure fuel pump noise insulator.

    GFD376753Courtesy of FORD MOTOR COMPANY
  49. Inspect the throttle body gasket, clean and replace the gasket as needed.
    GFD376636Courtesy of FORD MOTOR COMPANY
  50. Install the throttle body and the bolts.

    Torque: 89 lb.in (10 Nm)

    GFD376635Courtesy of FORD MOTOR COMPANY
    1. Position the PCV tube and connect the quick release couplings. Refer to: Quick Release Coupling .
    2. Connect the throttle body electrical connector.
    GFD376634Courtesy of FORD MOTOR COMPANY
  51. Attach the wiring harness retainers.
    GFD376633Courtesy of FORD MOTOR COMPANY
  52. Install the oil pressure control solenoid and the retainer.

    Torque: 97 lb.in (11 Nm)

    GFD376632Courtesy of FORD MOTOR COMPANY
  53. Connect the oil pressure control solenoid electrical connector.
    GFD376631Courtesy of FORD MOTOR COMPANY
  54. Connect the TC vacuum supply hose.
    GFD376735Courtesy of FORD MOTOR COMPANY
  55. Install the TC boost solenoid and the bolts.

    Torque: 62 lb.in (7 Nm)

    GFD376629Courtesy of FORD MOTOR COMPANY
  56. Attach the engine wiring harness and vacuum hose retainers.
    GFD376628Courtesy of FORD MOTOR COMPANY
    • Connect the engine wiring harness electrical connectors and attach the harness and vacuum hose retainers.

    • Slide the insulator down onto the CHT electrical connector.

    GFD376736Courtesy of FORD MOTOR COMPANY
    • Connect the HO2S electrical connector.

    • Connect theCMP electrical connectors.

    • Attach the vacuum hose retainer.

    GFD376626Courtesy of FORD MOTOR COMPANY
  57. Attach the wiring harness retainers.
    GFD376625Courtesy of FORD MOTOR COMPANY
    1. Position the vacuum harness pressure sensor and install the bolt.

      Torque: 62 lb.in (7 Nm)

    2. Connect the wiring harness electrical connectors.
    3. Attach the wiring harness and vacuum harness retainers.
    GFD376624Courtesy of FORD MOTOR COMPANY
  58. Connect the engine wiring harness electrical connectors and retainers.
    GFD376623Courtesy of FORD MOTOR COMPANY
    1. Slide the EVAP purge valve onto the intake manifold mounting tab.
    2. Connect the EVAP purge valve electrical connector.
    3. Connect the EVAP tube quick release coupling. Refer to: Quick Release Coupling .
    GFD376737Courtesy of FORD MOTOR COMPANY
    • Attach the PCV tube retainer.

    • Connect the crankcase pressure sensor electrical connector.

    GFD376621Courtesy of FORD MOTOR COMPANY
  59. Using the powertrain jack, raise the powertrain and subframe assembly into the engine compartment. Use the General Equipment: Powertrain Jack
    GFD376738Courtesy of FORD MOTOR COMPANY
  60. Install the transmission mount bolts.

    Torque: 59 lb.ft (80 Nm)

    GFD376739Courtesy of FORD MOTOR COMPANY
  61. Install the transmission support insulator bracket, the nuts and the bolt.

    Torque: Nuts: 66 lb.ft (90 Nm) Bolt: 97 lb.in (11 Nm)

    GFD376616Courtesy of FORD MOTOR COMPANY
  62. NOTE: Hand tighten fasteners only at this time.

    1. Position the engine mount.
    2. Install the engine mount-to-engine nuts and hand tighten.
    3. Install the engine mount-to-frame bolts and hand tighten.
    4. Install the engine mount-to-frame nut and hand tighten.

    GFD376740Courtesy of FORD MOTOR COMPANY
  63. Tighten the engine mount-to-engine nuts.

    Torque: 59 lb.ft (80 Nm)

    GFD376741Courtesy of FORD MOTOR COMPANY
  64. NOTE: Align the reference marks made during removal.
    NOTE: Only tighten the bolts finger tight at this stage.

    Install the new subframe bolts.

    GFD376742Courtesy of FORD MOTOR COMPANY
  65. NOTE: Align the reference marks made during removal.
    NOTE: Only tighten the bolts finger tight at this stage.

    1. Install the subframe brackets and the new subframe bolts.
    2. Install the subframe bracket bolts.

    GFD376743Courtesy of FORD MOTOR COMPANY
  66. NOTE: While tightening the subframe bolts, make sure the front subframe does not move.

    Tighten the subframe bolts.

    Torque: 173 lb.ft (235 Nm)

    GFD376742Courtesy of FORD MOTOR COMPANY
    1. Tighten.

      Torque: Stage 1: 76 lb.ft (103 Nm) - Stage 2: 270°

    2. Tighten.

      Torque: 35 lb.ft (48 Nm)

    GFD376743Courtesy of FORD MOTOR COMPANY
  67. Install the bolts and nuts.

    Torque: 173 lb.ft (235 Nm)

    GFD376276Courtesy of FORD MOTOR COMPANY
  68. Install the bolts and nuts.

    Torque: 173 lb.ft (235 Nm)

    GFD376275Courtesy of FORD MOTOR COMPANY
  69. Remove. Use the General Equipment: Powertrain JackUse the General Equipment: Wooden BlockUse the General Equipment: Adjustable Mounting Arm
    GFD376744Courtesy of FORD MOTOR COMPANY
  70. Install the engine-to-transmission bolt.

    Torque: 35 lb.ft (48 Nm)

    GFD376611Courtesy of FORD MOTOR COMPANY
    1. Tighten the engine mount-to-frame bolts.

      Torque: 81 lb.ft (110 Nm)

    2. Tighten the engine mount-to-frame nut.

      Torque: 81 lb.ft (110 Nm)

    GFD376745Courtesy of FORD MOTOR COMPANY
  71. Install a new oil pump seal.
    GFD376746Courtesy of FORD MOTOR COMPANY
  72. NOTE: Failure to use Motorcraft® High Performance Engine RTV Silicone may cause the engine oil to foam excessively and result in serious engine damage.
    NOTE: The oil pan must be installed within 10 minutes of applying the sealer and the bolts must be installed and tightened to 2-5 Nm (18-44 lb-in) within 15 minutes of applying the sealer. Final tightening of the bolts must be completed within 60 minutes of applying the sealer. Failure to follow this procedure can cause future oil leakage.

    1. Install a new oil pan press-in-place gasket.
    2. Apply a 18 mm (0.708 in) bead of Motorcraft® High Performance Engine RTV Silicone to the engine front cover-to-cylinder block joint areas on the oil pan.

      Material

      : Motorcraft® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

    GFD376747Courtesy of FORD MOTOR COMPANY
  73. Install the oil pan and the bolts.

    Torque: Stage 1: 31 lb.in (3.5 Nm) - Stage 2: 89 lb.in (10 Nm)

    Fig 6: Oil Pan Tightening Sequence (3.0L EcoBoost)
    GFD376748Courtesy of FORD MOTOR COMPANY
  74. Install the cooling module support panel and the fasteners.

    Torque: 177 lb.in (20 Nm)

    GFD376609Courtesy of FORD MOTOR COMPANY

    LHD AWD 

  75. Install the rear driveshaft. Refer to: Rear Driveshaft .
  76. Connect the coolant tubes and attach the retainer.
    GFD376602Courtesy of FORD MOTOR COMPANY

    LHD AWD/LHD FWD 

  77. Install the following items:

    1. Refer to: Catalytic Converter LH .
    2. Refer to: Exhaust Flexible Pipe .
    3. NOTE: Do not allow the brake caliper and anchor plate assembly to hang from the brake hose or damage to the hose can occur.

      Front brake discs. Refer to: Brake Disc .

  78. Install the subframe support bracket and the nuts.

    Torque: 33 lb.ft (45 Nm)

    GFD376601Courtesy of FORD MOTOR COMPANY
  79. NOTE: Use the internal or external hex-holding feature to prevent the ball and stud from turning while removing or installing the stabilizer bar link nuts. The link boot seal must not be allowed to twist while tightening the link nuts or damage to the boot seal will occur.

    Position the RH sway bar link and install the new nut.

    Torque: 85 lb.ft (115 Nm)

    GFD376542Courtesy of FORD MOTOR COMPANY
  80. Install the RH anti-lock sensor and the bolt.

    Torque: 80 lb.in (9 Nm)

    GFD376269Courtesy of FORD MOTOR COMPANY
  81. NOTE: Use the internal or external hex-holding feature to prevent the ball and stud from turning while removing or installing the stabilizer bar link nuts. The link boot seal must not be allowed to twist while tightening the link nuts or damage to the boot seal will occur.

    Position the LH sway bar link and install the new nut.

    Torque: 85 lb.ft (115 Nm)

    GFD376543Courtesy of FORD MOTOR COMPANY
  82. Install the LH anti-lock sensor and the bolt.

    Torque: 80 lb.in (9 Nm)

    GFD376268Courtesy of FORD MOTOR COMPANY
  83. Install the front ride height sensors. Refer to: Front Suspension Height Sensor .
    1. Install the M8 x 50 mm bolt.

      Torque: 18 lb.ft (25 Nm)

    2. Install the M10 x 43 mm bolt.

      Torque: 35 lb.ft (47 Nm)

    3. Install the M8 x 30 mm bolt and the A/C compressor mounting bracket.

      Torque: 18 lb.ft (25 Nm)

    Fig 7: A/C Compressor Bracket Tightening Sequence (3.0L EcoBoost)
    GFD376600Courtesy of FORD MOTOR COMPANY
    1. Position the A/C line bracket onto the generator stud.
    2. Attach the wiring harness retainer.
    GFD376749Courtesy of FORD MOTOR COMPANY
  84. Install the generator nut.

    Torque: 35 lb.ft (47 Nm)

    GFD376598Courtesy of FORD MOTOR COMPANY
  85. Connect and attach the engine harness electrical connector.
    GFD376597Courtesy of FORD MOTOR COMPANY
  86. Connect the transmission fluid cooler tube.
    GFD376750Courtesy of FORD MOTOR COMPANY
  87. Install the transmission fluid cooler tube secondary latch.
    GFD376595Courtesy of FORD MOTOR COMPANY
  88. Connect the transmission fluid cooler tube.
    GFD376751Courtesy of FORD MOTOR COMPANY
  89. Install the transmission fluid cooler tube secondary latch.
    GFD376593Courtesy of FORD MOTOR COMPANY
    1. Position the high-pressure fuel pump noise insulator aside and connect the high-pressure fuel pump fuel feed tube quick release coupling. Refer to: Quick Release Coupling .
    2. Connect the EVAP tube quick release coupling. Refer to: Quick Release Coupling .
    GFD376592Courtesy of FORD MOTOR COMPANY
    1. Install the ground wire and the bolt.

      Torque: 159 lb.in (18 Nm)

    2. Attach the wiring harness retainers.
    GFD376591Courtesy of FORD MOTOR COMPANY
  90. Connect the upper radiator hose. Use the General Equipment: Hose Clamp Remover/Installer
    GFD376243Courtesy of FORD MOTOR COMPANY
    1. Install the heater hose and clamp. Use the General Equipment: Hose Clamp Remover/Installer
    2. Attach the heater hose retainer.
    3. Connect the lower radiator hose. Use the General Equipment: Hose Clamp Remover/Installer
    GFD376590Courtesy of FORD MOTOR COMPANY
  91. Slide the coolant control solenoid onto the bracket.
    GFD376552Courtesy of FORD MOTOR COMPANY
  92. Connect the coolant control solenoid electrical connector.
    GFD376246Courtesy of FORD MOTOR COMPANY
  93. Connect the coolant hoses to the heater core. Use the General Equipment: Hose Clamp Remover/Installer
    GFD376589Courtesy of FORD MOTOR COMPANY
  94. Attach the heater hose to the retainers.
    GFD376588Courtesy of FORD MOTOR COMPANY
    1. Attach the cable to the transmission control lever.
    2. Position the cable and install the bolt.

      Torque: 62 lb.in (7 Nm)

    GFD376587Courtesy of FORD MOTOR COMPANY
  95. Connect the vacuum tube quick release couplings. Refer to: Quick Release Coupling .
    GFD376586Courtesy of FORD MOTOR COMPANY
  96. Install the bolt and attach the wiring harness retainers.

    Torque: 106 lb.in (12 Nm)

    GFD376585Courtesy of FORD MOTOR COMPANY
  97. Position the wiring harness and install the nuts.

    Torque: 89 lb.in (10 Nm)

    GFD376236Courtesy of FORD MOTOR COMPANY
  98. Close the battery cable terminal cover.
    GFD376235Courtesy of FORD MOTOR COMPANY
  99. Position and install the fuse box.
    GFD376554Courtesy of FORD MOTOR COMPANY
  100. Install the ground cable and stud bolt.

    Torque: 106 lb.in (12 Nm)

    GFD376233Courtesy of FORD MOTOR COMPANY
  101. Install the following items:

    1. Refer to: Battery Tray .
    2. Refer to: Air Conditioning (A/C) Compressor - 3.0L EcoBoost .
    3. Refer to: Accessory Drive Belt .

  102. Install the upper CAC outlet pipe and tighten the clamps.

    Torque: 48 lb.in (5.4 Nm)

    GFD376584Courtesy of FORD MOTOR COMPANY
  103. Install the following items:

    1. Refer to: Charge Air Cooler (CAC) Intake Pipe .
    2. Refer to: Air Cleaner Outlet Pipe RH .
    3. Refer to: Air Cleaner Outlet Pipe LH .
    4. Refer to: Air Cleaner .
    5. Refer to: Oil Cooler .
    6. Refer to: Degas Bottle .

  104. Attach the wiring harness retainer to the engine mount.
    GFD376583Courtesy of FORD MOTOR COMPANY
    • Connect the engine wiring harness electrical connector and retainer.

    • Connect the PCM electrical connector.

    GFD376214Courtesy of FORD MOTOR COMPANY
  105. If equipped, install the wiring harness cover and the retainer.
    GFD376238Courtesy of FORD MOTOR COMPANY
  106. Install the oil level indicator.
    GFD376582Courtesy of FORD MOTOR COMPANY
    1. Install the engine appearance cover.
    2. Install the nut.

      Torque: 42 lb.in (4.8 Nm)

    GFD376581Courtesy of FORD MOTOR COMPANY
  107. Install the underbody shields and the retainers.
    GFD376580Courtesy of FORD MOTOR COMPANY
  108. If equipped, install the front underbody straps and the retainers.
    GFD376579Courtesy of FORD MOTOR COMPANY
  109. Install the underbody shields and the retainers.
    GFD376578Courtesy of FORD MOTOR COMPANY
  110. Install the front fender splash shields. Refer to: Fender Splash Shield .
  111. Remove the support.
    GFD376577Courtesy of FORD MOTOR COMPANY
  112. Position steering column shaft and install a new bolt.

    Torque: 18 lb.ft (25 Nm)

    GFD376555Courtesy of FORD MOTOR COMPANY
  113. Remove the holding device.
    GFD376231Courtesy of FORD MOTOR COMPANY
  114. Install a new engine oil filter and fill the engine with clean engine oil. Refer to: Engine Oil Draining and Filling .
  115. Connect the battery ground cable. Refer to: Battery Disconnect and Connect .
  116. Fill and bleed the engine cooling system. Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding .
  117. Charge the A/C system. Refer to: Air Conditioning (A/C) System Recovery, Evacuation and Charging - Vehicles With: R1234YF Refrigerant .
  118. Check the transmission fluid level. Refer to: Transmission Fluid Level Check .
  119. Use the Powertrain Control Module (PCM) Misfire Monitor Profile Correction routine in the diagnostic scan tool.