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Home >> Lincoln >> 2018 >> MKZ Select, AWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 17 (Engine - 3.0L ECOBOOST (Except Hybrid) (1 Of 2)) >> Removal And Installation >> Camshaft RH >> Installation

Camshaft RH: Installation

WARNING: This page is about a different variant/trim than selected.

LHD AWD/LHD FWD 

  1. NOTE: Do not install the camshaft roller followers at this time. The roller followers will be installed later in the procedure. If the roller followers are installed prior to the camshafts, the camshaft caps can become distorted during the camshaft tightening process and result in upper end engine noise or severe damage to the engine.
    NOTE: If the original hydraulic lash adjusters are to be reinstalled, they must be installed in their original locations.

    1. Lubricate the hydraulic lash adjusters with clean engine oil.

      Material: Engine Oil - SAE 5W-30 - Synthetic Blend Motor Oil / XO-5W30-Q1SP (WSS-M2C946-B1)

    2. Install the hydraulic lash adjusters.

    GFD259769Courtesy of FORD MOTOR COMPANY
  2. NOTE: Lubricate the camshafts with clean engine oil prior to installation.

    Install the intake and exhaust camshafts in the neutral position. Align the D-slots as shown in the illustration.

    Material: Engine Oil - SAE 5W-30 - Synthetic Blend Motor Oil / XO-5W30-Q1SP (WSS-M2C946-B1)

    GFD259770Courtesy of FORD MOTOR COMPANY
  3. NOTE: Do not tighten at this time.

    Install the camshaft bearing caps and the bolts.

    GFD259771Courtesy of FORD MOTOR COMPANY
  4. NOTE: Do not tighten at this time.

    Install the front camshaft bearing mega cap and the 4 bolts.

    GFD259772Courtesy of FORD MOTOR COMPANY
  5. Tighten the bolts.

    Torque: 133 lb.in (15 Nm)

    GFD259773Courtesy of FORD MOTOR COMPANY
  6. NOTE: The VCT units have 2 timing marks on them, a triangle and a circle. For installation of the RH side the triangle marks are used.

    1. Install the VCT units. The triangle  timing marks on the VCT units will be at the 2 o'clock (intake) and 11 o'clock (exhaust) positions as shown in the illustration.
    2. Install the new VCT unit bolts.

      Torque:

      Stage 1: 30 lb.ft (40 Nm)

      Stage 2: Loosen: 360 °

      Stage 3: 37 lb.ft (50 Nm)

      Stage 4: 90 °

    3. Remove Special Service Tool: 303-1248 Camshaft holding tools.

    GFD259774Courtesy of FORD MOTOR COMPANY
  7. NOTE: The VCT units have 2 timing marks on them, a triangle and a circle. For removal and installation of the RH side the triangle marks are used.

    1. Install the RH timing chain with the single colored links aligned with the triangle  timing marks on the VCT units.
    2. Install the double colored links so they straddle the timing mark on the crankshaft sprocket.

    GFD259775Courtesy of FORD MOTOR COMPANY
  8. Install the RH timing chain guide and bolts.

    Torque: 89 lb.in (10 Nm)

    GFD259762Courtesy of FORD MOTOR COMPANY
  9. Install the RH timing chain tensioner arm.
    GFD259761Courtesy of FORD MOTOR COMPANY
  10. Slide the tensioner cylinder out of the RH timing chain tensioner housing.
    GFD259776Courtesy of FORD MOTOR COMPANY
  11. NOTE: Use vise jaw protectors or cover the jaws of the vise with clean shop towels to prevent damage to the surface of the tensioner ratchet mechanism.

    Mount the flat machined surfaces on the end of the tensioner cylinder into a vise.

    1. Using a flat-bladed screwdriver apply light downward pressure on the end of the tensioner ratchet mechanism. Use the General Equipment: Vise. Use the General Equipment: Vise Jaw Protectors. Use the General Equipment: Flat-Bladed Screwdriver
    2. Rotate the screwdriver clockwise approximately one turn.
    3. An audible click will be heard when the tensioner ratchet mechanism locks into place.

    GFD259777Courtesy of FORD MOTOR COMPANY
  12. Slide the tensioner cylinder into the tensioner housing until it contacts the bottom of the bore. The shoulder of the tensioner cylinder will be flush with the top of the housing.
    GFD259778Courtesy of FORD MOTOR COMPANY
    1. Firmly press the tensioner cylinder into the tensioner housing until the shoulder of the tensioner cylinder is approximately 3 mm (0.125 in) below the top of the housing.
    2. Install a retaining pin into the hole in the housing to lock the tensioner cylinder in the retracted position.
    GFD259779Courtesy of FORD MOTOR COMPANY
    1. Position the RH timing chain tensioner with the end of the tensioner correctly engaged to the tensioner arm.
    2. Install the bolts.

      Torque: 89 lb.in (10 Nm)

    3. Remove the pin to allow the tensioner cylinder to extend and press against the timing chain tensioner arm.
    GFD259780Courtesy of FORD MOTOR COMPANY
  13. Remove and discard the original crankshaft pulley bolt.
    GFD259781Courtesy of FORD MOTOR COMPANY
  14. Install new engine front cover gaskets.
    GFD259782Courtesy of FORD MOTOR COMPANY
  15. Lubricate and install a new oil gallery seal (6G068).

    Material: Engine Oil - SAE 5W-30 - Synthetic Blend Motor Oil / XO-5W30-Q1SP (WSS-M2C946-B1)

    GFD259783Courtesy of FORD MOTOR COMPANY
  16. NOTE: Failure to use Motorcraft ® High Performance Engine RTV Silicone may cause the engine oil to foam excessively and result in serious engine damage.
    NOTE: The engine front cover must be installed within 10 minutes of applying the sealer and the bolts must be installed and tightened to 2-5 Nm (18-44 lb-in) within 15 of applying the sealer. Final tightening of the bolts must be completed within 60 minutes of applying the sealer. Failure to follow this procedure can cause future oil leakage.

    Apply a 9 mm (0.35 in) bead of Motorcraft ® High Performance Engine RTV Silicone to the cylinder block skirt-to-cylinder block joint and the cylinder head-to-cylinder block joint areas as indicated.

    Material: Motorcraft ® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

    GFD259784Courtesy of FORD MOTOR COMPANY
  17. NOTE: Failure to use Motorcraft ® High Performance Engine RTV Silicone may cause the engine oil to foam excessively and result in serious engine damage.
    NOTE: The engine front cover must be installed within 10 minutes of applying the sealer and the bolts must be installed and tightened to 2-5 Nm (18-44 lb-in) within 15 of applying the sealer. Final tightening of the bolts must be completed within 60 minutes of applying the sealer. Failure to follow this procedure can cause future oil leakage.

    Apply a 4.5 mm (0.18 in) bead of Motorcraft ® High Performance Engine RTV Silicone to the engine front cover sealing surfaces including the inner bolt bosses.

    Material: Motorcraft ® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

    GFD259785Courtesy of FORD MOTOR COMPANY
  18. .Install the engine front cover and the fasteners.

    Torque:

    Stage 1: Tighten bolts 1 thru 11 to: 18 lb.ft (24 Nm)

    Stage 2: Tighten bolts 12 thru 13 to: 35 lb.ft (48 Nm)

    Stage 3: Tighten bolts 14 thru 21 to: 18 lb.ft (24 Nm)

    GFD259786Courtesy of FORD MOTOR COMPANY
    • Lubricate the inside and the outside diameter of the grommet with clean engine coolant.

      Material: Motorcraft ® Orange Concentrated Antifreeze/Coolant / VC-3-B (WSS-M97B44-D)

    • Install the grommet so it is flush with the rear of the coolant pump housing.

    GFD259787Courtesy of FORD MOTOR COMPANY
  19. NOTE: Verify the front cover dowel pins are aligned to the coolant pump and that the coolant pump is fully seated prior to installing the fasteners.

    • Using a new gasket, install the coolant pump and the fasteners.

      Torque:

      Fasteners 1-7:

      Stage 1: 89 lb.in (10 Nm)

      Stage 2: 45 °

    • Torque :Fastener 8: 18 lb.ft (24 Nm)

    GFD259788Courtesy of FORD MOTOR COMPANY
  20. Install the coolant pump pulley and the bolts.

    Torque

    : 89 lb.in (10 Nm)

    GFD259749Courtesy of FORD MOTOR COMPANY
  21. Lubricate the engine front cover bore with clean engine oil.

    Material: Engine Oil - SAE 5W-30 - Synthetic Blend Motor Oil / XO-5W30-Q1SP (WSS-M2C946-B1)

    GFD259789Courtesy of FORD MOTOR COMPANY
  22. Using the special tools, install the new crankshaft front oil seal. Use Special Service Tool: 303-335 (T88T-6701-A) Installer, Front Cover Oil Seal., 303-1531 Installer, Front Crank Seal and Damper.
    GFD259790Courtesy of FORD MOTOR COMPANY
  23. Lubricate the crankshaft front seal inner lip with clean engine oil.

    Material: Engine Oil - SAE 5W-30 - Synthetic Blend Motor Oil / XO-5W30-Q1SP (WSS-M2C946-B1)

    GFD259791Courtesy of FORD MOTOR COMPANY
  24. Lubricate the crankshaft pulley sealing surface with clean engine oil prior to installation.

    Material: Engine Oil - SAE 5W-30 - Synthetic Blend Motor Oil / XO-5W30-Q1SP (WSS-M2C946-B1)

    GFD259792Courtesy of FORD MOTOR COMPANY
  25. Using the special tools, install the crankshaft pulley. Use Special Service Tool: 303-335 (T88T-6701-A) Installer, Front Cover Oil Seal., 303-1531 Installer, Front Crank Seal and Damper.
    GFD259793Courtesy of FORD MOTOR COMPANY
  26. NOTE: Use a universal pulley holder (such as an OTC 4754, or equivalent).

    Using a universal pulley holder, install and tighten a new crankshaft pulley bolt.

    Torque:

    Stage 1: 166 lb.ft (225 Nm)

    Stage 2: Loosen: 360 °

    Stage 3: 26 lb.ft (35 Nm)

    Stage 4: 270 °

    GFD259794Courtesy of FORD MOTOR COMPANY
  27. Inspect the high-pressure fuel pump drive unit gasket and replace if damaged.
    GFD259795Courtesy of FORD MOTOR COMPANY
  28. Apply 8 mm dots of sealant to the camshaft bearing cap and cylinder head seam as shown.

    Material: Motorcraft ® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

    GFD259796Courtesy of FORD MOTOR COMPANY
  29. Install the high-pressure fuel pump drive unit and stud bolts.

    Torque:

    Stage 1: 177 lb.in (20 Nm)

    Stage 2: 45 °

    GFD259797Courtesy of FORD MOTOR COMPANY
  30. NOTE: Only rotate the crankshaft Clockwise (CW) or damage to the engine may occur.
    NOTE: The drive lobe for the high-pressure fuel pump must be at BDC (bottom dead center) for the high-pressure fuel pump installation.

    Using the crankshaft pulley bolt, turn the crankshaft until the high-pressure fuel pump drive lobe is at BDC.

    GFD259798Courtesy of FORD MOTOR COMPANY
  31. NOTE: Align the notch on the high-pressure fuel pump tappet and with the groove in the high-pressure fuel pump drive unit bore.

    Apply clean engine oil to the high-pressure fuel pump drive unit bore, the drive lobe and the roller tappet. Install the high-pressure fuel pump tappet.

    Material: Engine Oil - SAE 5W-30 - Synthetic Blend Motor Oil / XO-5W30-Q1SP (WSS-M2C946-B1)

    GFD259799Courtesy of FORD MOTOR COMPANY
  32. NOTE: Apply clean engine oil to the high-pressure fuel pump O-ring seals.

    Install a new high-pressure fuel pump O-ring seal and lubricate with clean engine oil.

    Material: Engine Oil - SAE 5W-30 - Synthetic Blend Motor Oil / XO-5W30-Q1SP (WSS-M2C946-B1)

    GFD259800Courtesy of FORD MOTOR COMPANY
  33. Install the high-pressure fuel pump, then install and finger tighten the high-pressure fuel pump nuts. Alternately tighten each of the high-pressure fuel pump nuts one complete revolution until seated. Then tighten the fuel high-pressure fuel pump nuts in the following 2 stages.

    Torque:

    Stage 1: 177 lb.in (20 Nm)

    Stage 2: 45 °

    GFD259737Courtesy of FORD MOTOR COMPANY
  34. NOTE: Make sure that a new high-pressure fuel pump-to-fuel rail high-pressure fuel tube is installed.

    Install the high-pressure fuel pump-to-fuel rail high-pressure fuel tube and tighten the flare nuts finger tight, then tighten the flare nuts in the following 3 stages.

    Torque:

    Stage 1: 62 lb.in (7 Nm)

    Stage 2: 89 lb.in (10 Nm)

    Stage 3: 25 °

    GFD259801Courtesy of FORD MOTOR COMPANY
  35. Rotate the crankshaft pulley bolt clockwise to position the camshaft lobe upward for the camshaft roller follower to be installed.
    GFD259802Courtesy of FORD MOTOR COMPANY
    1. Install Special Service Tool: 303-1633 Remover, Roller Rocker Follower.
    2. Turn the knob on the special tool clockwise to depress the valve and spring.
    GFD259803Courtesy of FORD MOTOR COMPANY
    1. Lubricate the camshaft roller follower with clean engine oil.

      Material: Engine Oil - SAE 5W-30 - Synthetic Blend Motor Oil / XO-5W30-Q1SP (WSS-M2C946-B1)

    2. Install the camshaft roller follower.
    3. Turn the knob on the special tool counterclockwise to raise the valve and spring. Remove Special Service Tool: 303-1633 Remover, Roller Rocker Follower.

    • Repeat steps for the remaining camshaft roller followers.

    GFD259804Courtesy of FORD MOTOR COMPANY
  36. Position the generator and install the stud and bolt.

    Torque:

    Stud: 71 lb.in (8 Nm)

    Bolt: 35 lb.ft (47 Nm)

    GFD259744Courtesy of FORD MOTOR COMPANY
  37. Install the idler pulley and the bolt.

    Torque: 35 lb.ft (48 Nm)

    GFD259743Courtesy of FORD MOTOR COMPANY
  38. NOTE: Installation of new seals is only required if damaged seals were removed.

    Using the special tools, install new spark plug tube seals. Use Special Service Tool: 205-153 (T80T-4000-W) Handle., 303-1247 VCT Spark Plug Tube Seal Remover and Installer.

    GFD259805Courtesy of FORD MOTOR COMPANY
  39. Install a new gasket.
    GFD259806Courtesy of FORD MOTOR COMPANY
  40. Apply clean engine oil to the surface.

    Material: Engine Oil - SAE 5W-30 - Synthetic Blend Motor Oil / XO-5W30-Q1SP (WSS-M2C946-B1)

    GFD259807Courtesy of FORD MOTOR COMPANY
  41. NOTE: If the valve cover is not installed and the fasteners tightened within 10 minutes, the sealant must be removed and the sealing area cleaned.

    Apply an 8 mm (0.31 in) bead of Motorcraft ® High Performance Engine RTV Silicone to the engine front cover-to-cylinder head joints.

    Material: Motorcraft ® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

    GFD259808Courtesy of FORD MOTOR COMPANY
  42. Install the valve cover and tighten the bolts.

    Torque: 89 lb.in (10 Nm)

    GFD259809Courtesy of FORD MOTOR COMPANY
  43. NOTE: Installation of new seals is only required if damaged seals were removed.

    Using the special tools, install new spark plug tube seals. Use Special Service Tool: 205-153 (T80T-4000-W) Handle., 303-1247 VCT Spark Plug Tube Seal Remover and Installer.

    GFD259810Courtesy of FORD MOTOR COMPANY
  44. Install a new gasket.
    GFD259811Courtesy of FORD MOTOR COMPANY
  45. Apply clean engine oil to the surface.

    Material: Engine Oil - SAE 5W-30 - Synthetic Blend Motor Oil / XO-5W30-Q1SP (WSS-M2C946-B1)

    GFD259812Courtesy of FORD MOTOR COMPANY
  46. NOTE: If the valve cover is not installed and the fasteners tightened within 10 minutes, the sealant must be removed and the sealing area cleaned.

    Apply an 8 mm (0.31 in) bead of Motorcraft ® High Performance Engine RTV Silicone to the engine front cover-to-cylinder head joints.

    Material: Motorcraft ® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

    GFD259813Courtesy of FORD MOTOR COMPANY
  47. Install the valve cover and tighten the bolts.

    Torque: 89 lb.in (10 Nm)

    GFD259814Courtesy of FORD MOTOR COMPANY
  48. Install the coil-on-plug assemblies.
    GFD259727Courtesy of FORD MOTOR COMPANY
    • Connect the TC vacuum supply tube. Use the General Equipment: Hose Clamp Remover/Installer

    • Attach the vacuum tube retainers.

    GFD259726Courtesy of FORD MOTOR COMPANY
    • Attach the vacuum tube and coolant tube retainers.

    • Connect the engine wiring harness electrical connector and retainers.

    GFD259725Courtesy of FORD MOTOR COMPANY
    • Connect the high pressure fuel pump electrical connector.

    • Attach the wiring harness retainers.

    GFD259724Courtesy of FORD MOTOR COMPANY
  49. NOTE: When removing or installing the high-pressure fuel pump noise insulator, spreading the openings will reduce the risk of damage.

    Install the high-pressure fuel pump noise insulator.

    GFD259723Courtesy of FORD MOTOR COMPANY
  50. Inspect the throttle body gasket, clean and replace the gasket as needed.
    GFD259722Courtesy of FORD MOTOR COMPANY
  51. Install the throttle body and the bolts.

    Torque: 89 lb.in (10 Nm)

    GFD259721Courtesy of FORD MOTOR COMPANY
    1. Position the PCV tube and connect the quick release couplings. Refer to: Quick Release Coupling .
    2. Connect the throttle body electrical connector.
    GFD259720Courtesy of FORD MOTOR COMPANY
  52. Attach the wiring harness retainers.
    GFD259719Courtesy of FORD MOTOR COMPANY
  53. Install the oil pressure control solenoid and the retainer.

    Torque: 97 lb.in (11 Nm)

    GFD259718Courtesy of FORD MOTOR COMPANY
  54. Connect the oil pressure control solenoid electrical connector.
    GFD259717Courtesy of FORD MOTOR COMPANY
  55. Connect the TC vacuum supply hose.
    GFD259815Courtesy of FORD MOTOR COMPANY
  56. Install the TC boost solenoid and the bolts.

    Torque: 62 lb.in (7 Nm)

    GFD259715Courtesy of FORD MOTOR COMPANY
  57. Attach the engine wiring harness and vacuum hose retainers.
    GFD259714Courtesy of FORD MOTOR COMPANY
    • Connect the engine wiring harness electrical connectors and attach the harness and vacuum hose retainers.

    • Slide the insulator down onto the CHT electrical connector.

    GFD259816Courtesy of FORD MOTOR COMPANY
    • Connect the HO2S electrical connector.

    • Connect the CMP electrical connectors.

    • Attach the vacuum hose retainer.

    GFD259712Courtesy of FORD MOTOR COMPANY
  58. Attach the wiring harness retainers.
    GFD259711Courtesy of FORD MOTOR COMPANY
    1. Position the vacuum harness pressure sensor and install the bolt.

      Torque: 62 lb.in (7 Nm)

    2. Connect the wiring harness electrical connectors.
    3. Attach the wiring harness and vacuum harness retainers.
    GFD259710Courtesy of FORD MOTOR COMPANY
  59. Connect the engine wiring harness electrical connectors and retainers.
    GFD259709Courtesy of FORD MOTOR COMPANY
    1. Slide the EVAP purge valve onto the intake manifold mounting tab.
    2. Connect the EVAP purge valve electrical connector.
    3. Connect the EVAP tube quick release coupling. Refer to: Quick Release Coupling .
    GFD259817Courtesy of FORD MOTOR COMPANY
    • Attach the PCV tube retainer.

    • Connect the crankcase pressure sensor electrical connector.

    GFD259707Courtesy of FORD MOTOR COMPANY
  60. Using the powertrain jack, raise the powertrain and subframe assembly into the engine compartment. Use the General Equipment: Powertrain Jack
    GFD259818Courtesy of FORD MOTOR COMPANY
  61. Install the transmission mount bolts.

    Torque: 59 lb.ft (80 Nm)

    GFD259819Courtesy of FORD MOTOR COMPANY
  62. Install the transmission support insulator bracket, the nuts and the bolt.

    Torque:

    Nuts: 66 lb.ft (90 Nm)

    Bolt: 97 lb.in (11 Nm)

    GFD259702Courtesy of FORD MOTOR COMPANY
  63. NOTE: Hand tighten fasteners only at this time.

    1. Position the engine mount.
    2. Install the engine mount-to-engine nuts and hand tighten.
    3. Install the engine mount-to-frame bolts and hand tighten.
    4. Install the engine mount-to-frame nut and hand tighten.

    GFD259820Courtesy of FORD MOTOR COMPANY
  64. Tighten the engine mount-to-engine nuts.

    Torque: 59 lb.ft (80 Nm)

    GFD259821Courtesy of FORD MOTOR COMPANY
  65. NOTE: Align the reference marks made during removal.
    NOTE: Only tighten the bolts finger tight at this stage.

    Install the new subframe bolts.

    GFD259822Courtesy of FORD MOTOR COMPANY
  66. NOTE: Align the reference marks made during removal.
    NOTE: Only tighten the bolts finger tight at this stage.

    1. Install the subframe brackets and the new subframe bolts.
    2. Install the subframe bracket bolts.

    GFD259823Courtesy of FORD MOTOR COMPANY
  67. NOTE: While tightening the subframe bolts, make sure the front subframe does not move.

    Tighten the subframe bolts.

    Torque: 173 lb.ft (235 Nm)

    GFD259822Courtesy of FORD MOTOR COMPANY
    1. Tighten.

      Torque:

      Stage 1: 76 lb.ft (103 Nm)

      Stage 2: 270 °

    2. Tighten.

      Torque: 35 lb.ft (48 Nm)

    GFD259823Courtesy of FORD MOTOR COMPANY
  68. Install the bolts and nuts.

    Torque: 173 lb.ft (235 Nm)

    GFD258992Courtesy of FORD MOTOR COMPANY
  69. Install the bolts and nuts.

    Torque: 173 lb.ft (235 Nm)

    GFD258991Courtesy of FORD MOTOR COMPANY
  70. Remove. Use the General Equipment: Powertrain Jack. Use the General Equipment: Wooden BlockUse the General Equipment: Adjustable Mounting Arm
    GFD259824Courtesy of FORD MOTOR COMPANY
  71. Install the engine-to-transmission bolt.

    Torque: 35 lb.ft (48 Nm)

    GFD259697Courtesy of FORD MOTOR COMPANY
    1. Tighten the engine mount-to-frame bolts.

      Torque: 81 lb.ft (110 Nm)

    2. Tighten the engine mount-to-frame nut.

      Torque: 81 lb.ft (110 Nm)

    GFD259825Courtesy of FORD MOTOR COMPANY
  72. Install a new oil pump seal.
    GFD259826Courtesy of FORD MOTOR COMPANY
  73. NOTE: Failure to use Motorcraft ® High Performance Engine RTV Silicone may cause the engine oil to foam excessively and result in serious engine damage.
    NOTE: The oil pan must be installed within 10 minutes of applying the sealer and the bolts must be installed and tightened to 2-5 Nm (18-44 lb-in) within 15 of applying the sealer. Final tightening of the bolts must be completed within 60 minutes of applying the sealer. Failure to follow this procedure can cause future oil leakage.

    1. Apply a 4.5 mm (0.18 in) bead of Motorcraft ® High Performance Engine RTV Silicone to the new oil pan.

      Material: Motorcraft ® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

    2. Apply a 9 mm (0.35 in) bead of Motorcraft ® High Performance Engine RTV Silicone to the engine front cover-to-cylinder block joint areas on the new oil pan.

      Material: Motorcraft ® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

    3. Inspect the crankcase ventilation passages to make sure they are not blocked by any sealer applied.

    GFD259827Courtesy of FORD MOTOR COMPANY
  74. Install the new oil pan and the bolts.

    Torque:

    Stage 1: 31 lb.in (3.5 Nm)

    Stage 2: 89 lb.in (10 Nm)

    Fig 1: Oil Pan Tightening Sequence
    GFD259828Courtesy of FORD MOTOR COMPANY
  75. Install the cooling module support panel and the fasteners.

    Torque: 177 lb.in (20 Nm)

    GFD259695Courtesy of FORD MOTOR COMPANY

    LHD AWD 

  76. Install the rear driveshaft. Refer to: Rear Driveshaft .
  77. Connect the coolant tubes and attach the retainer.
    GFD259689Courtesy of FORD MOTOR COMPANY

    LHD AWD/LHD FWD 

  78. Install the following items:

    1. Refer to: Catalytic Converter LH .
    2. Refer to: Exhaust Flexible Pipe .
    3. NOTE: Do not allow the brake caliper and anchor plate assembly to hang from the brake hose or damage to the hose can occur.

      Front brake discs. Refer to: Brake Disc .

  79. Install the subframe support bracket and the nuts.

    Torque: 33 lb.ft (45 Nm)

    GFD259688Courtesy of FORD MOTOR COMPANY
  80. NOTE: Use the internal or external hex-holding feature to prevent the ball and stud from turning while removing or installing the stabilizer bar link nuts. The link boot seal must not be allowed to twist while tightening the link nuts or damage to the boot seal will occur.

    Position the RH sway bar link and install the new nut.

    Torque: 85 lb.ft (115 Nm)

    GFD259829Courtesy of FORD MOTOR COMPANY
  81. Install the RH anti-lock sensor and the bolt.

    Torque: 80 lb.in (9 Nm)

    GFD258985Courtesy of FORD MOTOR COMPANY
  82. NOTE: Use the internal or external hex-holding feature to prevent the ball and stud from turning while removing or installing the stabilizer bar link nuts. The link boot seal must not be allowed to twist while tightening the link nuts or damage to the boot seal will occur.

    Position the LH sway bar link and install the new nut.

    Torque: 85 lb.ft (115 Nm)

    GFD259830Courtesy of FORD MOTOR COMPANY
  83. Install the LH anti-lock sensor and the bolt.

    Torque: 80 lb.in (9 Nm)

    GFD258984Courtesy of FORD MOTOR COMPANY
  84. Install the front ride height sensors. Refer to: Front Suspension Height Sensor .
    1. Install the M8 x 50 mm bolt.

      Torque: 18 lb.ft (25 Nm)

    2. Install the M10 x 43 mm bolt.

      Torque: 35 lb.ft (47 Nm)

    3. Install the M8 x 30 mm bolt and the A/C compressor mounting bracket.

      Torque: 18 lb.ft (25 Nm)

    GFD259687Courtesy of FORD MOTOR COMPANY
    1. Position the A/C line bracket onto the generator stud.
    2. Attach the wiring harness retainer.
    GFD259831Courtesy of FORD MOTOR COMPANY
  85. Install the generator nut.

    Torque: 35 lb.ft (47 Nm)

    GFD259685Courtesy of FORD MOTOR COMPANY
  86. Connect and attach the engine harness electrical connector.
    GFD259684Courtesy of FORD MOTOR COMPANY
  87. Connect the transmission fluid cooler tube.
    GFD259832Courtesy of FORD MOTOR COMPANY
  88. Install the transmission fluid cooler tube secondary latch.
    GFD259682Courtesy of FORD MOTOR COMPANY
  89. Connect the transmission fluid cooler tube.
    GFD259833Courtesy of FORD MOTOR COMPANY
  90. Install the transmission fluid cooler tube secondary latch.
    GFD259680Courtesy of FORD MOTOR COMPANY
    1. Position the high-pressure fuel pump noise insulator aside and connect the high-pressure fuel pump fuel feed tube quick release coupling. Refer to: Quick Release Coupling .
    2. Connect the EVAP tube quick release coupling. Refer to: Quick Release Coupling .
    GFD259679Courtesy of FORD MOTOR COMPANY
    1. Install the ground wire and the bolt.

      Torque: 159 lb.in (18 Nm)

    2. Attach the wiring harness retainers.
    GFD259678Courtesy of FORD MOTOR COMPANY
  91. Connect the upper radiator hose. Use the General Equipment: Hose Clamp Remover/Installer
    GFD258960Courtesy of FORD MOTOR COMPANY
    1. Install the heater hose and clamp. Use the General Equipment: Hose Clamp Remover/Installer
    2. Attach the heater hose retainer.
    3. Connect the lower radiator hose. Use the General Equipment: Hose Clamp Remover/Installer
    GFD259677Courtesy of FORD MOTOR COMPANY
  92. Slide the coolant control solenoid onto the bracket.
    GFD259834Courtesy of FORD MOTOR COMPANY
  93. Connect the coolant control solenoid electrical connector.
    GFD258963Courtesy of FORD MOTOR COMPANY
  94. Connect the coolant hoses to the heater core. Use the General Equipment: Hose Clamp Remover/Installer
    GFD259676Courtesy of FORD MOTOR COMPANY
  95. Attach the heater hose to the retainers.
    GFD259675Courtesy of FORD MOTOR COMPANY
    1. Attach the cable to the transmission control lever.
    2. Position the cable and install the bolt.

      Torque: 62 lb.in (7 Nm)

    GFD259674Courtesy of FORD MOTOR COMPANY
  96. Connect the vacuum tube quick release couplings. Refer to: Quick Release Coupling .
    GFD259673Courtesy of FORD MOTOR COMPANY
  97. Install the bolt and attach the wiring harness retainers.

    Torque: 106 lb.in (12 Nm)

    GFD259672Courtesy of FORD MOTOR COMPANY
  98. Position the wiring harness and install the nuts.

    Torque: 89 lb.in (10 Nm)

    GFD258953Courtesy of FORD MOTOR COMPANY
  99. Close the battery cable terminal cover.
    GFD258952Courtesy of FORD MOTOR COMPANY
  100. Position and install the fuse box.
    GFD259835Courtesy of FORD MOTOR COMPANY
  101. Install the ground cable and stud bolt.

    Torque: 106 lb.in (12 Nm)

    GFD258950Courtesy of FORD MOTOR COMPANY
  102. Install the following items:

    1. Refer to: Battery Tray .
    2. Refer to: Air Conditioning (A/C) Compressor - 3.0L EcoBoost .
    3. Refer to: Accessory Drive Belt .

  103. Install the upper CAC outlet pipe and tighten the clamps.

    Torque: 48 lb.in (5.4 Nm)

    GFD259671Courtesy of FORD MOTOR COMPANY
  104. Install the following items:

    1. Refer to: Charge Air Cooler (CAC) Intake Pipe .
    2. Refer to: Air Cleaner Outlet Pipe RH .
    3. Refer to: Air Cleaner Outlet Pipe LH .
    4. Refer to: Air Cleaner .
    5. Refer to: Oil Cooler .
    6. Refer to: Degas Bottle .

  105. Attach the wiring harness retainer to the engine mount.
    GFD259670Courtesy of FORD MOTOR COMPANY
    • Connect the engine wiring harness electrical connector and retainer.

    • Connect the PCM electrical connector.

    GFD258931Courtesy of FORD MOTOR COMPANY
  106. If equipped, install the wiring harness cover and the retainer.
    GFD258955Courtesy of FORD MOTOR COMPANY
  107. Install the oil level indicator.
    GFD259669Courtesy of FORD MOTOR COMPANY
    1. Install the engine appearance cover.
    2. Install the nut.

      Torque: 42 lb.in (4.8 Nm)

    GFD259668Courtesy of FORD MOTOR COMPANY
  108. Install the underbody shields and the retainers.
    GFD259667Courtesy of FORD MOTOR COMPANY
  109. If equipped, install the front underbody straps and the retainers.
    GFD259666Courtesy of FORD MOTOR COMPANY
  110. Install the underbody shields and the retainers.
    GFD259665Courtesy of FORD MOTOR COMPANY
  111. Install the front fender splash shields. Refer to: Fender Splash Shield .
  112. Remove the support.
    GFD259664Courtesy of FORD MOTOR COMPANY
  113. Position steering column shaft and install a new bolt.

    Torque: 18 lb.ft (25 Nm)

    GFD259836Courtesy of FORD MOTOR COMPANY
  114. Remove the holding device.
    GFD258948Courtesy of FORD MOTOR COMPANY
  115. Install a new engine oil filter and fill the engine with clean engine oil. Refer to: Engine Oil Draining and Filling .
  116. Connect the battery ground cable. Refer to: Battery Disconnect and Connect .
  117. Fill and bleed the engine cooling system. Refer to: Cooling System Draining, Vacuum Filling and Bleeding .
  118. Charge the A/C system. Refer to: Climate Control System - General Information (Except Hybrid) .
  119. Check the transmission fluid level. Refer to: Transmission Fluid Level Check .
  120. Use the Powertrain Control Module (PCM) Misfire Monitor Profile Correction routine in the diagnostic scan tool.