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Home >> Lincoln >> 2018 >> MKZ Select, AWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 17 (Engine - 3.0L ECOBOOST (Except Hybrid) (1 Of 2)) >> Removal And Installation >> Camshaft LH >> Installation

Camshaft LH: Installation

WARNING: This page is about a different variant/trim than selected.

LHD AWD/LHD FWD 

  1. NOTE: Do not install the camshaft roller followers at this time. The roller followers will be installed later in the procedure. If the roller followers are installed prior to the camshafts, the camshaft caps can become distorted during the camshaft tightening process and result in upper end engine noise or severe damage to the engine.
    NOTE: If the original hydraulic lash adjusters are to be reinstalled, they must be installed in their original locations.

    1. Lubricate the hydraulic lash adjusters with clean engine oil.

      Material: Engine Oil - SAE 5W-30 - Synthetic Blend Motor Oil / XO-5W30-Q1SP (WSS-M2C946-B1)

    2. Install the hydraulic lash adjusters.

    GFD259594Courtesy of FORD MOTOR COMPANY
  2. NOTE: Lubricate the camshafts with clean engine oil prior to installation.

    Install the intake and exhaust camshafts in the neutral position. Align the D-slots as shown in the illustration.

    Material: Engine Oil - SAE 5W-30 - Synthetic Blend Motor Oil / XO-5W30-Q1SP (WSS-M2C946-B1)

    GFD259595Courtesy of FORD MOTOR COMPANY
  3. NOTE: Do not tighten at this time.

    Install the camshaft bearing caps and the bolts.

    GFD259596Courtesy of FORD MOTOR COMPANY
  4. NOTE: Do not tighten at this time.

    Install the front camshaft bearing mega cap and the 4 bolts.

    GFD259597Courtesy of FORD MOTOR COMPANY
  5. Tighten the bolts.

    Torque: 133 lb.in (15 Nm)

    Fig 1: Camshaft Bearing Cap Tightening Sequence
    GFD259598Courtesy of FORD MOTOR COMPANY
  6. NOTE: The VCT units have 2 timing marks on them, a triangle and a circle. For installation of the LH side the circle marks are used.

    1. Install the VCT units. The circle  timing marks on the VCT units will be at the 10 o'clock (intake) and 12:30 (exhaust) positions as shown in the illustration.
    2. Install the new VCT unit bolts.

      Torque:

      Stage 1: 30 lb.ft (40 Nm)

      Stage 2: Loosen: 360 °

      Stage 3: 37 lb.ft (50 Nm)

      Stage 4: 90 °

    3. Remove Special Service Tool: 303-1248 Camshaft holding tools.

    GFD259599Courtesy of FORD MOTOR COMPANY
  7. NOTE: The VCT units have 2 timing marks on them, a triangle and a circle. For removal and installation of the LH side the circle marks are used.

    1. Install the LH timing chain with the single colored links aligned with the circle  timing marks on the VCT units.
    2. Install the double colored links so they straddle the timing mark on the outward face of the crankshaft sprocket.

    GFD259600Courtesy of FORD MOTOR COMPANY
  8. Install the LH timing chain guide and bolts.

    Torque: 89 lb.in (10 Nm)

    GFD259587Courtesy of FORD MOTOR COMPANY
  9. Install the LH timing chain tensioner arm.
    GFD259586Courtesy of FORD MOTOR COMPANY
  10. Slide the tensioner cylinder out of the LH timing chain tensioner housing.
    GFD259601Courtesy of FORD MOTOR COMPANY
  11. NOTE: Use vise jaw protectors or cover the jaws of the vise with clean shop towels to prevent damage to the surface of the tensioner ratchet mechanism.

    Mount the flat machined surfaces on the end of the tensioner cylinder into a vise.

    1. Using a flat-bladed screwdriver apply light downward pressure on the end of the tensioner ratchet mechanism. Use the General Equipment: Vise. Use the General Equipment: Vise Jaw Protectors. Use the General Equipment: Flat-Bladed Screwdriver
    2. Rotate the screwdriver clockwise approximately one turn.
    3. An audible click will be heard when the tensioner ratchet mechanism locks into place.

    GFD259602Courtesy of FORD MOTOR COMPANY
  12. Slide the tensioner cylinder into the tensioner housing until it contacts the bottom of the bore. The shoulder of the tensioner cylinder will be flush with the top of the housing.
    GFD259603Courtesy of FORD MOTOR COMPANY
    1. Firmly press the tensioner cylinder into the tensioner housing until the shoulder of the tensioner cylinder is approximately 3 mm (0.125 in) below the top of the housing.
    2. Install a retaining pin into the hole in the housing to lock the tensioner cylinder in the retracted position.
    GFD259604Courtesy of FORD MOTOR COMPANY
    1. Position the LH timing chain tensioner with the end of the tensioner correctly engaged to the tensioner arm.
    2. Install the bolts.

      Torque: 89 lb.in (10 Nm)

    3. Remove the pin to allow the tensioner cylinder to extend and press against the timing chain tensioner arm.
    GFD259605Courtesy of FORD MOTOR COMPANY
  13. Install the oil pump drive chain.
    GFD259584Courtesy of FORD MOTOR COMPANY
  14. Install oil pump drive chain guide and bolts.

    Torque: 89 lb.in (10 Nm)

    GFD259583Courtesy of FORD MOTOR COMPANY
    1. Install the oil pump drive chain tensioner and bolt.

      Torque: 89 lb.in (10 Nm)

    2. Remove the pin.
    GFD259606Courtesy of FORD MOTOR COMPANY
  15. Install the original crankshaft pulley bolt.
    GFD259579Courtesy of FORD MOTOR COMPANY
  16. NOTE: The crankshaft must be rotated clockwise one revolution (360 degrees). Failure to do so will result in incorrect camshaft timing.

    1. Rotate the crankshaft clockwise one revolution (360 degrees).
    2. Position the crankshaft sprocket keyway at the 11 o'clock position.

    GFD259607Courtesy of FORD MOTOR COMPANY
  17. Remove and discard the original crankshaft pulley bolt.
    GFD259608Courtesy of FORD MOTOR COMPANY
  18. NOTE: A timing mark is stamped on both faces of the crankshaft sprocket. The sprocket can be installed with either of the faces positioned outward.

    Install the crankshaft sprocket.

    GFD259578Courtesy of FORD MOTOR COMPANY
  19. NOTE: The VCT units have 2 timing marks on them, a triangle and a circle. For removal and installation of the RH side the triangle marks are used.

    1. Install the RH timing chain with the single colored links aligned with the triangle  timing marks on the VCT units.
    2. Install the double colored links so they straddle the timing mark on the crankshaft sprocket.

    GFD259609Courtesy of FORD MOTOR COMPANY
  20. Install the RH timing chain guide and bolts.

    Torque: 89 lb.in (10 Nm)

    GFD259575Courtesy of FORD MOTOR COMPANY
  21. Install the RH timing chain tensioner arm.
    GFD259574Courtesy of FORD MOTOR COMPANY
  22. Slide the tensioner cylinder out of the RH timing chain tensioner housing.
    GFD259610Courtesy of FORD MOTOR COMPANY
  23. NOTE: Use vise jaw protectors or cover the jaws of the vise with clean shop towels to prevent damage to the surface of the tensioner ratchet mechanism.

    Mount the flat machined surfaces on the end of the tensioner cylinder into a vise.

    1. Using a flat-bladed screwdriver apply light downward pressure on the end of the tensioner ratchet mechanism. Use the General Equipment: Vise. Use the General Equipment: Vise Jaw Protectors. Use the General Equipment: Flat-Bladed Screwdriver
    2. Rotate the screwdriver clockwise approximately one turn.
    3. An audible click will be heard when the tensioner ratchet mechanism locks into place.

    GFD259602Courtesy of FORD MOTOR COMPANY
  24. Slide the tensioner cylinder into the tensioner housing until it contacts the bottom of the bore. The shoulder of the tensioner cylinder will be flush with the top of the housing.
    GFD259611Courtesy of FORD MOTOR COMPANY
    1. Firmly press the tensioner cylinder into the tensioner housing until the shoulder of the tensioner cylinder is approximately 3 mm (0.125 in) below the top of the housing.
    2. Install a retaining pin into the hole in the housing to lock the tensioner cylinder in the retracted position.
    GFD259612Courtesy of FORD MOTOR COMPANY
    1. Position the RH timing chain tensioner with the end of the tensioner correctly engaged to the tensioner arm.
    2. Install the bolts.

      Torque: 89 lb.in (10 Nm)

    3. Remove the pin to allow the tensioner cylinder to extend and press against the timing chain tensioner arm.
    GFD259613Courtesy of FORD MOTOR COMPANY
  25. Install new engine front cover gaskets.
    GFD259614Courtesy of FORD MOTOR COMPANY
  26. Lubricate and install a new oil gallery seal (6G068).

    Material: Engine Oil - SAE 5W-30 - Synthetic Blend Motor Oil / XO-5W30-Q1SP (WSS-M2C946-B1)

    GFD259615Courtesy of FORD MOTOR COMPANY
  27. NOTE: Failure to use Motorcraft ® High Performance Engine RTV Silicone may cause the engine oil to foam excessively and result in serious engine damage.
    NOTE: The engine front cover must be installed within 10 minutes of applying the sealer and the bolts must be installed and tightened to 2-5 Nm (18-44 lb-in) within 15 of applying the sealer. Final tightening of the bolts must be completed within 60 minutes of applying the sealer. Failure to follow this procedure can cause future oil leakage.

    Apply a 9 mm (0.35 in) bead of Motorcraft ® High Performance Engine RTV Silicone to the cylinder block skirt-to-cylinder block joint and the cylinder head-to-cylinder block joint areas as indicated.

    Material: Motorcraft ® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

    GFD259616Courtesy of FORD MOTOR COMPANY
  28. NOTE: Failure to use Motorcraft ® High Performance Engine RTV Silicone may cause the engine oil to foam excessively and result in serious engine damage.
    NOTE: The engine front cover must be installed within 10 minutes of applying the sealer and the bolts must be installed and tightened to 2-5 Nm (18-44 lb-in) within 15 of applying the sealer. Final tightening of the bolts must be completed within 60 minutes of applying the sealer. Failure to follow this procedure can cause future oil leakage.

    Apply a 4.5 mm (0.18 in) bead of Motorcraft ® High Performance Engine RTV Silicone to the engine front cover sealing surfaces including the inner bolt bosses.

    Material: Motorcraft ® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

    GFD259617Courtesy of FORD MOTOR COMPANY
  29. .Install the engine front cover and the fasteners.

    Torque:

    Stage 1: Tighten bolts 1 thru 11 to: 18 lb.ft (24 Nm)

    Stage 2: Tighten bolts 12 thru 13 to: 35 lb.ft (48 Nm)

    Stage 3: Tighten bolts 14 thru 21 to: 18 lb.ft (24 Nm)

    Fig 2: Engine Front Cover Tightening Sequence
    GFD259618Courtesy of FORD MOTOR COMPANY
  30. Inspect the gaskets and replace if damaged.
    GFD259619Courtesy of FORD MOTOR COMPANY
  31. NOTE: If the brake vacuum pump is not secured within 10 minutes of sealant application, the sealant must be removed and the sealing area cleaned with metal surface prep. Failure to follow this procedure can cause future oil leakage.

    Apply 8 mm (0.14 in) beads of Motorcraft ® High Performance Engine RTV Silicone as shown.

    GFD259620Courtesy of FORD MOTOR COMPANY
    1. Install the brake vacuum pump and the bolts.

      Torque: 89 lb.in (10 Nm)

    2. Attach the wiring harness retainer.
    3. Connect the vacuum tube.
    GFD259621Courtesy of FORD MOTOR COMPANY
    • Lubricate the inside and the outside diameter of the grommet with clean engine coolant.

      Material: Motorcraft ® Orange Concentrated Antifreeze/Coolant / VC-3-B (WSS-M97B44-D)

    • Install the grommet so it is flush with the rear of the coolant pump housing.

    GFD259622Courtesy of FORD MOTOR COMPANY
  32. NOTE: Verify the front cover dowel pins are aligned to the coolant pump and that the coolant pump is fully seated prior to installing the fasteners.

    • Using a new gasket, install the coolant pump and the fasteners.

      Torque:

      Fasteners 1-7:

      Stage 1: 89 lb.in (10 Nm)

      Stage 2: 45 °

    • Torque: Fastener 8: 18 lb.ft (24 Nm)

    Fig 3: Coolant Pump Tightening Sequence
    GFD259623Courtesy of FORD MOTOR COMPANY
  33. Install the coolant pump pulley and the bolts.

    Torque: 89 lb.in (10 Nm)

    GFD259560Courtesy of FORD MOTOR COMPANY
  34. Install the insulator and the fasteners.
    GFD259559Courtesy of FORD MOTOR COMPANY
  35. Lubricate the engine front cover bore with clean engine oil.

    Material: Engine Oil - SAE 5W-30 - Synthetic Blend Motor Oil / XO-5W30-Q1SP (WSS-M2C946-B1)

    GFD259624Courtesy of FORD MOTOR COMPANY
  36. Using the special tools, install the new crankshaft front oil seal. Use Special Service Tool: 303-335 (T88T-6701-A) Installer, Front Cover Oil Seal., 303-1531 Installer, Front Crank Seal and Damper.
    GFD259625Courtesy of FORD MOTOR COMPANY
  37. Lubricate the crankshaft front seal inner lip with clean engine oil.

    Material: Engine Oil - SAE 5W-30 - Synthetic Blend Motor Oil / XO-5W30-Q1SP (WSS-M2C946-B1)

    GFD259626Courtesy of FORD MOTOR COMPANY
  38. Lubricate the crankshaft pulley sealing surface with clean engine oil prior to installation.

    Material: Engine Oil - SAE 5W-30 - Synthetic Blend Motor Oil / XO-5W30-Q1SP (WSS-M2C946-B1)

    GFD259627Courtesy of FORD MOTOR COMPANY
  39. Using the special tools, install the crankshaft pulley. Use Special Service Tool: 303-335 (T88T-6701-A) Installer, Front Cover Oil Seal., 303-1531 Installer, Front Crank Seal and Damper.
    GFD259628Courtesy of FORD MOTOR COMPANY
  40. NOTE: Use a universal pulley holder (such as an OTC 4754, or equivalent).

    Using a universal pulley holder, install and tighten a new crankshaft pulley bolt.

    Torque:

    Stage 1: 166 lb.ft (225 Nm)

    Stage 2: Loosen: 360 °

    Stage 3: 26 lb.ft (35 Nm)

    Stage 4: 270 °

    GFD259629Courtesy of FORD MOTOR COMPANY
  41. Rotate the crankshaft pulley bolt clockwise to position the camshaft lobe upward for the camshaft roller follower to be installed.
    GFD259630Courtesy of FORD MOTOR COMPANY
    1. Install Special Service Tool: 303-1633 Remover, Roller Rocker Follower.
    2. Turn the knob on the special tool clockwise to depress the valve and spring.
    GFD259631Courtesy of FORD MOTOR COMPANY
    1. Lubricate the camshaft roller follower with clean engine oil.

      Material: Engine Oil - SAE 5W-30 - Synthetic Blend Motor Oil / XO-5W30-Q1SP (WSS-M2C946-B1)

    2. Install the camshaft roller follower.
    3. Turn the knob on the special tool counterclockwise to raise the valve and spring. Remove Special Service Tool: 303-1633 Remover, Roller Rocker Follower.

    • Repeat steps for the remaining camshaft roller followers.

    GFD259632Courtesy of FORD MOTOR COMPANY
  42. Position the generator and install the stud and bolt.

    Torque:

    Stud: 71 lb.in (8 Nm)

    Bolt: 35 lb.ft (47 Nm)

    GFD259555Courtesy of FORD MOTOR COMPANY
  43. Install the idler pulley and the bolt.

    Torque: 35 lb.ft (48 Nm)

    GFD259554Courtesy of FORD MOTOR COMPANY
  44. NOTE: Installation of new seals is only required if damaged seals were removed.

    Using the special tools, install new spark plug tube seals. Use Special Service Tool: 205-153 (T80T-4000-W) Handle., 303-1247 VCT Spark Plug Tube Seal Remover and Installer.

    GFD259633Courtesy of FORD MOTOR COMPANY
  45. Install a new gasket.
    GFD259634Courtesy of FORD MOTOR COMPANY
  46. Apply clean engine oil to the surface.

    Material: Engine Oil - SAE 5W-30 - Synthetic Blend Motor Oil / XO-5W30-Q1SP (WSS-M2C946-B1)

    GFD259635Courtesy of FORD MOTOR COMPANY
  47. NOTE: If the valve cover is not installed and the fasteners tightened within 10 minutes, the sealant must be removed and the sealing area cleaned.

    Apply an 8 mm (0.31 in) bead of Motorcraft ® High Performance Engine RTV Silicone to the engine front cover-to-cylinder head joints.

    Material: Motorcraft ® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

    GFD259636Courtesy of FORD MOTOR COMPANY
  48. Install the valve cover and tighten the bolts.

    Torque: 89 lb.in (10 Nm)

    Fig 4: Valve Cover Tightening Sequence LH
    GFD259637Courtesy of FORD MOTOR COMPANY
  49. NOTE: Installation of new seals is only required if damaged seals were removed.

    Using the special tools, install new spark plug tube seals. Use Special Service Tool: 205-153 (T80T-4000-W) Handle., 303-1247 VCT Spark Plug Tube Seal Remover and Installer.

    GFD259638Courtesy of FORD MOTOR COMPANY
  50. Install a new gasket.
    GFD259639Courtesy of FORD MOTOR COMPANY
  51. Apply clean engine oil to the surface.

    Material: Engine Oil - SAE 5W-30 - Synthetic Blend Motor Oil / XO-5W30-Q1SP (WSS-M2C946-B1)

    GFD259640Courtesy of FORD MOTOR COMPANY
  52. NOTE: If the valve cover is not installed and the fasteners tightened within 10 minutes, the sealant must be removed and the sealing area cleaned.

    Apply an 8 mm (0.31 in) bead of Motorcraft ® High Performance Engine RTV Silicone to the engine front cover-to-cylinder head joints.

    Material: Motorcraft ® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

    GFD259641Courtesy of FORD MOTOR COMPANY
  53. Install the valve cover and tighten the bolts.

    Torque: 89 lb.in (10 Nm)

    Fig 5: Valve Cover Tightening Sequence RH
    GFD259642Courtesy of FORD MOTOR COMPANY
  54. Install the coil-on-plug assemblies.
    GFD259545Courtesy of FORD MOTOR COMPANY
    • Connect the TC vacuum supply tube. Use the General Equipment: Hose Clamp Remover/Installer

    • Attach the vacuum tube retainers.

    GFD259544Courtesy of FORD MOTOR COMPANY
    • Attach the vacuum tube and coolant tube retainers.

    • Connect the engine wiring harness electrical connector and retainers.

    GFD259543Courtesy of FORD MOTOR COMPANY
  55. Inspect the throttle body gasket, clean and replace the gasket as needed.
    GFD259542Courtesy of FORD MOTOR COMPANY
  56. Install the throttle body and the bolts.

    Torque: 89 lb.in (10 Nm)

    GFD259541Courtesy of FORD MOTOR COMPANY
    1. Position the PCV tube and connect the quick release couplings. Refer to: Quick Release Coupling .
    2. Connect the throttle body electrical connector.
    GFD259540Courtesy of FORD MOTOR COMPANY
  57. Attach the wiring harness retainers.
    GFD259539Courtesy of FORD MOTOR COMPANY
  58. Install the oil pressure control solenoid and the retainer.

    Torque: 97 lb.in (11 Nm)

    GFD259538Courtesy of FORD MOTOR COMPANY
  59. Connect the oil pressure control solenoid electrical connector.
    GFD259537Courtesy of FORD MOTOR COMPANY
  60. Connect the TC vacuum supply hose.
    GFD259643Courtesy of FORD MOTOR COMPANY
  61. Install the TC boost solenoid and the bolts.

    Torque: 62 lb.in (7 Nm)

    GFD259535Courtesy of FORD MOTOR COMPANY
  62. Attach the engine wiring harness and vacuum hose retainers.
    GFD259534Courtesy of FORD MOTOR COMPANY
    • Connect the engine wiring harness electrical connectors and attach the harness and vacuum hose retainers.

    • Slide the insulator down onto the CHT electrical connector.

    GFD259644Courtesy of FORD MOTOR COMPANY
    • Connect the HO2S electrical connector.

    • Connect the CMP electrical connectors.

    • Attach the vacuum hose retainer.

    GFD259532Courtesy of FORD MOTOR COMPANY
  63. Attach the wiring harness retainers.
    GFD259531Courtesy of FORD MOTOR COMPANY
    1. Position the vacuum harness pressure sensor and install the bolt.

      Torque: 62 lb.in (7 Nm)

    2. Connect the wiring harness electrical connectors.
    3. Attach the wiring harness and vacuum harness retainers.
    GFD259530Courtesy of FORD MOTOR COMPANY
  64. Connect the engine wiring harness electrical connectors and retainers.
    GFD259529Courtesy of FORD MOTOR COMPANY
    1. Slide the EVAP purge valve onto the intake manifold mounting tab.
    2. Connect the EVAP purge valve electrical connector.
    3. Connect the EVAP tube quick release coupling. Refer to: Quick Release Coupling .
    GFD259645Courtesy of FORD MOTOR COMPANY
    • Attach the PCV tube retainer.

    • Connect the crankcase pressure sensor electrical connector.

    GFD259527Courtesy of FORD MOTOR COMPANY
  65. Using the powertrain jack, raise the powertrain and subframe assembly into the engine compartment. Use the General Equipment: Powertrain Jack
    GFD259646Courtesy of FORD MOTOR COMPANY
  66. Install the transmission mount bolts.

    Torque: 59 lb.ft (80 Nm)

    GFD259647Courtesy of FORD MOTOR COMPANY
  67. Install the transmission support insulator bracket, the nuts and the bolt.

    Torque:

    Nuts: 66 lb.ft (90 Nm)

    Bolt: 97 lb.in (11 Nm)

    GFD259522Courtesy of FORD MOTOR COMPANY
  68. NOTE: Hand tighten fasteners only at this time.

    1. Position the engine mount.
    2. Install the engine mount-to-engine nuts and hand tighten.
    3. Install the engine mount-to-frame bolts and hand tighten.
    4. Install the engine mount-to-frame nut and hand tighten.

    GFD259648Courtesy of FORD MOTOR COMPANY
  69. Tighten the engine mount-to-engine nuts.

    Torque: 59 lb.ft (80 Nm)

    GFD259649Courtesy of FORD MOTOR COMPANY
  70. NOTE: Align the reference marks made during removal.
    NOTE: Only tighten the bolts finger tight at this stage.

    Install the new subframe bolts.

    GFD259650Courtesy of FORD MOTOR COMPANY
  71. NOTE: Align the reference marks made during removal.
    NOTE: Only tighten the bolts finger tight at this stage.

    1. Install the subframe brackets and the new subframe bolts.
    2. Install the subframe bracket bolts.

    GFD259651Courtesy of FORD MOTOR COMPANY
  72. NOTE: While tightening the subframe bolts, make sure the front subframe does not move.

    Tighten the subframe bolts.

    Torque: 173 lb.ft (235 Nm)

    GFD259650Courtesy of FORD MOTOR COMPANY
    1. Tighten.

      Torque:

      Stage 1: 76 lb.ft (103 Nm)

      Stage 2: 270 °

    2. Tighten.

      Torque: 35 lb.ft (48 Nm)

    GFD259651Courtesy of FORD MOTOR COMPANY
  73. Install the bolts and nuts.

    Torque: 173 lb.ft (235 Nm)

    GFD259407Courtesy of FORD MOTOR COMPANY
  74. Install the bolts and nuts.

    Torque: 173 lb.ft (235 Nm)

    GFD259408Courtesy of FORD MOTOR COMPANY
  75. Remove. Use the General Equipment: Powertrain Jack. Use the General Equipment: Wooden BlockUse the General Equipment: Adjustable Mounting Arm
    GFD259652Courtesy of FORD MOTOR COMPANY
  76. Install the engine-to-transmission bolt.

    Torque: 35 lb.ft (48 Nm)

    GFD259517Courtesy of FORD MOTOR COMPANY
    1. Tighten the engine mount-to-frame bolts.

      Torque: 81 lb.ft (110 Nm)

    2. Tighten the engine mount-to-frame nut.

      Torque: 81 lb.ft (110 Nm)

    GFD259653Courtesy of FORD MOTOR COMPANY
  77. Install a new oil pump seal.
    GFD259654Courtesy of FORD MOTOR COMPANY
  78. NOTE: Failure to use Motorcraft ® High Performance Engine RTV Silicone may cause the engine oil to foam excessively and result in serious engine damage.
    NOTE: The oil pan must be installed within 10 minutes of applying the sealer and the bolts must be installed and tightened to 2-5 Nm (18-44 lb-in) within 15 of applying the sealer. Final tightening of the bolts must be completed within 60 minutes of applying the sealer. Failure to follow this procedure can cause future oil leakage.

    1. Apply a 4.5 mm (0.18 in) bead of Motorcraft ® High Performance Engine RTV Silicone to the new oil pan.

      Material: Motorcraft ® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

    2. Apply a 9 mm (0.35 in) bead of Motorcraft ® High Performance Engine RTV Silicone to the engine front cover-to-cylinder block joint areas on the new oil pan.

      Material: Motorcraft ® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

    3. Inspect the crankcase ventilation passages to make sure they are not blocked by any sealer applied.

    GFD259655Courtesy of FORD MOTOR COMPANY
  79. Install the new oil pan and the bolts.

    Torque:

    Stage 1: 31 lb.in (3.5 Nm)

    Stage 2: 89 lb.in (10 Nm)

    GFD259656Courtesy of FORD MOTOR COMPANY
  80. Install the cooling module support panel and the fasteners.

    Torque: 177 lb.in (20 Nm)

    GFD259515Courtesy of FORD MOTOR COMPANY

    LHD AWD 

  81. Install the rear driveshaft. Refer to: Rear Driveshaft .
  82. Connect the coolant tubes and attach the retainer.
    GFD259508Courtesy of FORD MOTOR COMPANY

    LHD AWD/LHD FWD 

  83. Install the following items:

    1. Refer to: Catalytic Converter LH .
    2. Refer to: Exhaust Flexible Pipe .
    3. NOTE: Do not allow the brake caliper and anchor plate assembly to hang from the brake hose or damage to the hose can occur.

      Front brake discs. Refer to: Brake Disc .

  84. Install the subframe support bracket and the nuts.

    Torque: 33 lb.ft (45 Nm)

    GFD259507Courtesy of FORD MOTOR COMPANY
  85. NOTE: Use the internal or external hex-holding feature to prevent the ball and stud from turning while removing or installing the stabilizer bar link nuts. The link boot seal must not be allowed to twist while tightening the link nuts or damage to the boot seal will occur.

    Position the RH sway bar link and install the new nut.

    Torque: 85 lb.ft (115 Nm)

    GFD259409Courtesy of FORD MOTOR COMPANY
  86. Install the RH anti-lock sensor and the bolt.

    Torque: 80 lb.in (9 Nm)

    GFD259411Courtesy of FORD MOTOR COMPANY
  87. NOTE: Use the internal or external hex-holding feature to prevent the ball and stud from turning while removing or installing the stabilizer bar link nuts. The link boot seal must not be allowed to twist while tightening the link nuts or damage to the boot seal will occur.

    Position the LH sway bar link and install the new nut.

    Torque: 85 lb.ft (115 Nm)

    GFD259410Courtesy of FORD MOTOR COMPANY
  88. Install the LH anti-lock sensor and the bolt.

    Torque: 80 lb.in (9 Nm)

    GFD259412Courtesy of FORD MOTOR COMPANY
  89. Install the front ride height sensors. Refer to: Front Suspension Height Sensor .
    1. Install the M8 x 50 mm bolt.

      Torque: 18 lb.ft (25 Nm)

    2. Install the M10 x 43 mm bolt.

      Torque: 35 lb.ft (47 Nm)

    3. Install the M8 x 30 mm bolt and the A/C compressor mounting bracket.

      Torque: 18 lb.ft (25 Nm)

    GFD259504Courtesy of FORD MOTOR COMPANY
    1. Position the A/C line bracket onto the generator stud.
    2. Attach the wiring harness retainer.
    GFD259657Courtesy of FORD MOTOR COMPANY
  90. Install the generator nut.

    Torque: 35 lb.ft (47 Nm)

    GFD259502Courtesy of FORD MOTOR COMPANY
  91. Connect and attach the engine harness electrical connector.
    GFD259501Courtesy of FORD MOTOR COMPANY
  92. Connect the transmission fluid cooler tube.
    GFD259658Courtesy of FORD MOTOR COMPANY
  93. Install the transmission fluid cooler tube secondary latch.
    GFD259499Courtesy of FORD MOTOR COMPANY
  94. Connect the transmission fluid cooler tube.
    GFD259659Courtesy of FORD MOTOR COMPANY
  95. Install the transmission fluid cooler tube secondary latch.
    GFD259497Courtesy of FORD MOTOR COMPANY
    1. Position the high-pressure fuel pump noise insulator aside and connect the high-pressure fuel pump fuel feed tube quick release coupling. Refer to: Quick Release Coupling .
    2. Connect the EVAP tube quick release coupling. Refer to: Quick Release Coupling .
    GFD259496Courtesy of FORD MOTOR COMPANY
    1. Install the ground wire and the bolt.

      Torque: 159 lb.in (18 Nm)

    2. Attach the wiring harness retainers.
    GFD259495Courtesy of FORD MOTOR COMPANY
  96. Connect the upper radiator hose. Use the General Equipment: Hose Clamp Remover/Installer
    GFD259437Courtesy of FORD MOTOR COMPANY
    1. Install the heater hose and clamp. Use the General Equipment: Hose Clamp Remover/Installer
    2. Attach the heater hose retainer.
    3. Connect the lower radiator hose. Use the General Equipment: Hose Clamp Remover/Installer
    GFD259494Courtesy of FORD MOTOR COMPANY
  97. Slide the coolant control solenoid onto the bracket.
    GFD259433Courtesy of FORD MOTOR COMPANY
  98. Connect the coolant control solenoid electrical connector.
    GFD259434Courtesy of FORD MOTOR COMPANY
  99. Connect the coolant hoses to the heater core. Use the General Equipment: Hose Clamp Remover/Installer
    GFD259492Courtesy of FORD MOTOR COMPANY
  100. Attach the heater hose to the retainers.
    GFD259491Courtesy of FORD MOTOR COMPANY
    1. Attach the cable to the transmission control lever.
    2. Position the cable and install the bolt.

      Torque: 62 lb.in (7 Nm)

    GFD259490Courtesy of FORD MOTOR COMPANY
  101. Connect the vacuum tube quick release couplings. Refer to: Quick Release Coupling .
    GFD259489Courtesy of FORD MOTOR COMPANY
  102. Install the bolt and attach the wiring harness retainers.

    Torque: 106 lb.in (12 Nm)

    GFD259488Courtesy of FORD MOTOR COMPANY
  103. Position the wiring harness and install the nuts.

    Torque: 89 lb.in (10 Nm)

    GFD259448Courtesy of FORD MOTOR COMPANY
  104. Close the battery cable terminal cover.
    GFD259449Courtesy of FORD MOTOR COMPANY
  105. Position and install the fuse box.
    GFD259450Courtesy of FORD MOTOR COMPANY
  106. Install the ground cable and stud bolt.

    Torque: 106 lb.in (12 Nm)

    GFD259451Courtesy of FORD MOTOR COMPANY
  107. Install the following items:

    1. Refer to: Battery Tray .
    2. Refer to: Air Conditioning (A/C) Compressor - 3.0L EcoBoost .
    3. Refer to: Accessory Drive Belt .

  108. Install the upper CAC outlet pipe and tighten the clamps.

    Torque: 48 lb.in (5.4 Nm)

    GFD259486Courtesy of FORD MOTOR COMPANY
  109. Install the following items:

    1. Refer to: Charge Air Cooler (CAC) Intake Pipe .
    2. Refer to: Air Cleaner Outlet Pipe RH .
    3. Refer to: Air Cleaner Outlet Pipe LH .
    4. Refer to: Air Cleaner .
    5. Refer to: Oil Cooler .
    6. Refer to: Degas Bottle .

  110. Attach the wiring harness retainer to the engine mount.
    GFD259485Courtesy of FORD MOTOR COMPANY
    • Connect the engine wiring harness electrical connector and retainer.

    • Connect the PCM electrical connector.

    GFD259445Courtesy of FORD MOTOR COMPANY
  111. If equipped, install the wiring harness cover and the retainer.
    GFD259446Courtesy of FORD MOTOR COMPANY
  112. Install the oil level indicator.
    GFD259484Courtesy of FORD MOTOR COMPANY
    1. Install the engine appearance cover.
    2. Install the nut.

      Torque: 42 lb.in (4.8 Nm)

    GFD259483Courtesy of FORD MOTOR COMPANY
  113. Install the underbody shields and the retainers.
    GFD259482Courtesy of FORD MOTOR COMPANY
  114. If equipped, install the front underbody straps and the retainers.
    GFD259481Courtesy of FORD MOTOR COMPANY
  115. Install the underbody shields and the retainers.
    GFD259480Courtesy of FORD MOTOR COMPANY
  116. Install the front fender splash shields. Refer to: Fender Splash Shield .
  117. Remove the support.
    GFD259479Courtesy of FORD MOTOR COMPANY
  118. Position steering column shaft and install a new bolt.

    Torque: 18 lb.ft (25 Nm)

    GFD259453Courtesy of FORD MOTOR COMPANY
  119. Remove the holding device.
    GFD259454Courtesy of FORD MOTOR COMPANY
  120. Install a new engine oil filter and fill the engine with clean engine oil. Refer to: Engine Oil Draining and Filling .
  121. Connect the battery ground cable. Refer to: Battery Disconnect and Connect .
  122. Fill and bleed the engine cooling system. Refer to: Cooling System Draining, Vacuum Filling and Bleeding .
  123. Charge the A/C system. Refer to: Climate Control System - General Information (Except Hybrid) .
  124. Check the transmission fluid level. Refer to: Transmission Fluid Level Check .
  125. Use the Powertrain Control Module (PCM) Misfire Monitor Profile Correction routine in the diagnostic scan tool.