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Home >> Lincoln >> 2018 >> MKZ Select, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 623 (Engine Controls - Fuel Charging And Controls - Turbocharger, 3.5L GTDI) >> Removal And Installation >> Turbocharger - RH >> Removal

Turbocharger - RH: Removal

WARNING: This page is about a different car, the 2017 Lincoln Navigator and 2017 Ford Expedition. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: The turbocharger compressor vanes can be damaged by even the smallest particles. When removing any turbocharger or engine air intake system component, ensure that no debris enters the system. Failure to do so may result in damage to the turbocharger.

  1. 1.

    With the vehicle in NEUTRAL, position it on a hoist, refer to Jacking and Lifting .

  1. 2.

    Drain the cooling system, refer to Engine Cooling .

  1. 3.

    Release the underbody splash shield fasteners and remove the underbody splash shield.
GFD135616Courtesy of FORD MOTOR COMPANY

  1. 4.

    If equipped, remove the skid plate bolts and the skid plate.
GFD135617Courtesy of FORD MOTOR COMPANY

  1. 5.

    Remove the RF tire, refer to Wheels and Tires .

  1. 6.

    Remove the RF Fender Splash Shield, refer to Front End Body Panels .

  1. 7.

    Remove the Air Cleaner Outlet Pipe, refer to Intake Air Distribution and Filtering .

  1. 8.

    Disconnect the turbocharger inlet pipe hose.
GFD135130Courtesy of FORD MOTOR COMPANY

  1. 9.

    Detach the turbocharger inlet pipe from the bracket. Loosen the turbocharger inlet pipe clamp and remove the turbocharger inlet pipe.
GFD135131Courtesy of FORD MOTOR COMPANY

  1. 10.

    Disconnect the turbocharger outlet pipe hose and detach the turbocharger outlet pipe from the bracket. Loosen the turbocharger outlet pipe clamps and remove the turbocharger outlet pipe.
GFD135132Courtesy of FORD MOTOR COMPANY

  1. 11.

    Remove the Brake Vacuum Pump, refer to Power Brake Actuation .

  1. 12.

    Remove the A/C Compressor Belt, refer to Accessory Drive .

  1. 13.

    Remove the nuts and the CAC tube bracket.
    • Disconnect the hose from the valve cover stud.
GFD135158Courtesy of FORD MOTOR COMPANY

  1. 14.

    Remove the A/C compressor mounting bolts and position the A/C compressor aside.
GFD135758Courtesy of FORD MOTOR COMPANY

  1. 15.

    Remove and discard the catalytic converter adapter nuts.
GFD135759Courtesy of FORD MOTOR COMPANY

  1. 16.

    NOTE: Use a 3/8" Jiffy-Tite ® quick disconnect tool, close the tool around the tube, press the tool into the fitting and rotate until the tool is fully seated into the fitting.

    Disconnect the turbocharger coolant return tube at the turbocharger and position the turbocharger coolant return tube up out of the way.

GFD135760Courtesy of FORD MOTOR COMPANY

  1. 17.

    Disconnect the turbocharger wastegate actuator hose.
GFD135761Courtesy of FORD MOTOR COMPANY

  1. 18.

    Remove the turbocharger coolant supply tube and the turbocharger oil feed tube bolt.
GFD135762Courtesy of FORD MOTOR COMPANY

  1. 19.

    Remove the upper turbocharger oil tube assembly bolts at the turbocharger.
GFD135763Courtesy of FORD MOTOR COMPANY

  1. 20.

    Remove and discard the upper turbocharger oil tube assembly gasket.
GFD135764Courtesy of FORD MOTOR COMPANY

  1. 21.

    Remove the and discard the turbocharger mounting bolts, remove the turbocharger coolant supply tube from the block fitting while removing the turbocharger and position the turbocharger aside.
GFD135765Courtesy of FORD MOTOR COMPANY

  1. 22.

    NOTE: Use a 3/8" Jiffy-Tite ® quick disconnect tool, close the tool around the tube, press the tool into the fitting and rotate until the tool is fully seated into the fitting.

    Disconnect the turbocharger coolant supply tube from the turbocharger fitting and remove the turbocharger coolant supply tube. Remove the turbocharger.

GFD135766Courtesy of FORD MOTOR COMPANY

  1. 23.

    Remove and discard the turbocharger gasket.
GFD135767Courtesy of FORD MOTOR COMPANY

  1. 24.

    Remove and discard the turbocharger exhaust adapter studbolts and then remove the turbocharger exhaust adapter.
GFD135768Courtesy of FORD MOTOR COMPANY

  1. 25.

    Remove and discard the turbocharger exhaust adapter gasket.
GFD135769Courtesy of FORD MOTOR COMPANY