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Pinpoint Test KP: Charge Air Cooler (CAC): Introduction

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This pinpoint test is intended to diagnose the following:

Fig 1: CAC Temperature Graph
G06053965Courtesy of FORD MOTOR CO.
TEMPERATURE SENSOR VOLTAGE AND RESISTANCE SPECIFICATIONS

Temperature Temperature Sensor Values
°C °F Voltage Resistance (K ohms)
120 248 0.28 1.18
110 230 0.36 1.55
100 212 0.47 2.07
90 194 0.61 2.80
80 176 0.80 3.84
70 158 1.05 5.37
60 140 1.37 7.70
50 122 1.77 10.97
40 104 2.23 16.15
30 86 2.74 24.27
20 68 3.26 37.30
10 50 3.73 58.75
0 32 4.14 95.85
-10 14 4.45 160.31
Fig 2: Identifying Charge Air Cooler (CAC) Coolant Temperature Sensor Connector
G07432357Courtesy of FORD MOTOR CO.
Pin Circuit
2 SIGRTN (Signal Return)
1 CACCTS (Charge Air Cooler Coolant Temperature Signal)
Fig 3: Identifying Charge Air Cooler (CAC) Pump Connector
G07432002Courtesy of FORD MOTOR CO.
Pin Circuit
3 CAC (Charge Air Cooler)
1 GND (Ground)
2 PUMPPWR (Pump Power)

Powertrain Control Module (PCM) Connector 

For PCM connector views or reference values, refer to REFERENCE VALUES .

Connector Pin Circuit
198 PIN E13
B19
E23
CAC
SIGRTN
CACCTS