Thermostatic Expansion Valve Manifold and Tube Assembly - 1.0L EcoBoost (92kW/125PS): Removal

WARNING: This page is about a different car, the 2018 Ford Focus. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: During the removal of components, cap, tape or otherwise appropriately protect all openings to prevent the ingress of dirt or other contamination. Remove protective materials prior to installation.

NOTE: Removal steps in this procedure may contain installation details.

Recover the refrigerant. Refer to the appropriate Recovery procedure in this article.
NOTE: The turbocharger compressor vanes can be damaged by even the smallest particles. When removing any turbocharger or engine air intake system component, ensure that no debris enters the system. Failure to do so may result in damage to the turbocharger.
- Loosen the air cleaner outlet pipe clamps, remove the nuts. Disconnect the vacuum tube from the air cleaner outlet pipe. Use the General Equipment: Hose Clamp Remover/Installer
  Torque
  
  :1: 97 lb.in (11 Nm) 2: 35 lb.in (4 Nm)
- Disconnect the quick release couplings. Refer to: Quick Release Coupling .
- If equipped. Disconnect the PCV sensor electrical connector.
- Disconnect the MAP sensor electrical connector and remove the air cleaner outlet pipe assembly.
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WARNING: When releasing the cooling system pressure, cover the coolant expansion tank cap with a thick cloth.

Loosen the pressure relief cap.

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NOTE: Plug or cap all openings.

Depress the tabs and disconnect the upper coolant tubes.

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Release the tabs and position the degas bottle aside.

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Release the tab and remove the washer bottle filler tube.

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Remove the nut and position the A/C line aside.
- Make sure to cover any open ports to prevent debris from entering the system.
  Torque
  
  : 159 lb.in (18 Nm)
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Remove the nut and position the A/C line aside.
- Make sure to cover any open ports to prevent debris from entering the system.
  Torque
  
  : 159 lb.in (18 Nm)
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Remove the bolt.
Torque

: 97 lb.in (11 Nm)

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Remove the nut.
Torque

: 27 lb.in (3 Nm)

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Remove the nut and thermostatic expansion valve manifold and tube assembly.
- Make sure to cover any open ports to prevent debris from entering the system.
  Torque
  
  : 159 lb.in (18 Nm)

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