Output Shaft: Assembly

WARNING: This page is about a different car, the 2018 Ford Focus. However, it is still accessible from the selected car via links, so may be relevant.

Install the thrust washer. Install the roller bearing and connect the roller bearing cage. Install 1st gear.
Material

: Motorcraft® Dual Clutch Transmission Fluid / XT-11-QDC (WSS-M2C200-D2)

Courtesy of FORD MOTOR COMPANY
Lubricate the 1st gear synchronizer in transmission fluid and install the synchronizer.
Material

: Motorcraft® Dual Clutch Transmission Fluid / XT-11-QDC (WSS-M2C200-D2)

Courtesy of FORD MOTOR COMPANY
Using the special tools, install the 1st-2nd gear synchronizer hub. Align the hub with the 1st gear synchronizer. Use Special Service Tool: 205-D015 (D80L-630-4) Step Plate. Use the General Equipment: Hydraulic Press

Courtesy of FORD MOTOR COMPANY
NOTE: Make sure that the components are installed to the position noted before removal.
1. Install the 1st-2nd gear synchronizer sleeve.
2. Lubricate the 1st-2nd gear synchronizer sleeve detents in transmission fluid and install them so they fit in the 1st-2nd gear synchronizer hub as shown.
  Material
  
  : Motorcraft® Dual Clutch Transmission Fluid / XT-11-QDC (WSS-M2C200-D2)
Courtesy of FORD MOTOR COMPANY
1. Install the 1st-2nd gear synchronizer hub snap ring.
2. Lubricate the parts in transmission fluid and install the 2nd gear synchronizer assembly.
  Material
  
  : Motorcraft® Dual Clutch Transmission Fluid / XT-11-QDC (WSS-M2C200-D2)
3. Install 2nd gear.
  Material
  
  : Motorcraft® Dual Clutch Transmission Fluid / XT-11-QDC (WSS-M2C200-D2)
Courtesy of FORD MOTOR COMPANY
Using the special tools, install 3rd gear. Use Special Service Tool: 205-199 (T83T-3132-A1) Installer, Spindle/Axle Shaft. Use the General Equipment: Hydraulic Press

Courtesy of FORD MOTOR COMPANY
Using the special tools, install 4th gear. Use Special Service Tool: 205-199 (T83T-3132-A1) Installer, Spindle/Axle Shaft. Use the General Equipment: Hydraulic Press

Courtesy of FORD MOTOR COMPANY
Using the special tools, install 5th gear. Use Special Service Tool: 205-199 (T83T-3132-A1) Installer, Spindle/Axle Shaft. Use the General Equipment: Hydraulic Press

Courtesy of FORD MOTOR COMPANY
Using the special tools, install 6th gear. Use Special Service Tool: 205-199 (T83T-3132-A1) Installer, Spindle/Axle Shaft. Use the General Equipment: Hydraulic Press

Courtesy of FORD MOTOR COMPANY
Using the special tool, install the rear bearing. Use Special Service Tool: 205-D015 (D80L-630-4) Step Plate. Use the General Equipment: Hydraulic Press

Courtesy of FORD MOTOR COMPANY
NOTE: Use vise jaw protectors.

Install the output shaft in a vise. Clamp the output shaft on the flat surfaces. Use the General Equipment: Vise Use the General Equipment: Vise Jaw Protectors

Courtesy of FORD MOTOR COMPANY
NOTE: The component has a left-hand thread.

Install a new rear bearing bolt.

Torque

: 81 lb.ft (110 Nm)

Courtesy of FORD MOTOR COMPANY