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Section 1541 (Manual Transmission - 5-Speed Manual Transmission - MTX75): Disassembly: Transmission

WARNING: This page is about a different car, the 2018 Ford Focus. However, it is still accessible from the selected car via links, so may be relevant.

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Special Tool(s) / General Equipment 

GFD267948Courtesy of FORD MOTOR COMPANY
 307-003 (T57L-500-B) Holding Fixture, Transmission
GFD268644Courtesy of FORD MOTOR COMPANY
 308-001 (T58L-101-B) Remover, Pilot Bearing
Hot Air Gun
  1. Remove the selector mechanism.

    1. Attach the transmission to the special tool. Use Special Service Tool: 307-003 (T57L-500-B) Holding Fixture, Transmission.
    2. Set the manual shift lever to the neutral (N) position.
    3. NOTE: Note the location of the short and long bolts for reassembly.

      Remove the bolts and the selector mechanism.

    GFD268645Courtesy of FORD MOTOR COMPANY
  2. Remove the halfshaft seal, the bolts and the clutch slave cylinder.
    GFD268646Courtesy of FORD MOTOR COMPANY
  3. Remove the halfshaft seal and the transmission case bolts.
    GFD268647Courtesy of FORD MOTOR COMPANY
  4. NOTE: Remove the clutch housing with the input shaft pointing upward.

    Remove the clutch housing.

    GFD268648Courtesy of FORD MOTOR COMPANY
  5. Remove the differential assembly.

    1. Remove the differential assembly.
    2. Remove the magnet.
    3. Remove the shift rails.
    4. Remove the reverse idle gear bolts.

    GFD268582Courtesy of FORD MOTOR COMPANY
  6. NOTE: Marking the components makes installation easier.

    Remove the shift forks.

    1. Remove the 1st/2nd shift fork.
    2. Remove the 3rd/4th shift fork.
    3. Remove the 5th/reverse shift fork.

    GFD268583Courtesy of FORD MOTOR COMPANY
  7. Remove the reverse idler gear retainer.

    • Lift the input shaft and output shaft out of the case.

    • Pull the reverse idler gear retainer up.

    • Remove the reverse idler gear retainer.

    GFD268584Courtesy of FORD MOTOR COMPANY
  8. Remove the input shaft and the output shaft.
    GFD268585Courtesy of FORD MOTOR COMPANY
  9. NOTE: Marking the components makes installation easier.

    Remove the reverse idler gear.

    GFD268586Courtesy of FORD MOTOR COMPANY
  10. Remove the bearing race from the clutch housing. Use Special Service Tool: 308-001 (T58L-101-B) Remover, Pilot Bearing. Use the General Equipment: Hot Air Gun
    GFD268649Courtesy of FORD MOTOR COMPANY
  11. Remove the input shaft and output shaft bearing races. Use Special Service Tool: 308-001 (T58L-101-B) Remover, Pilot Bearing. Use the General Equipment: Hot Air Gun
    GFD268650Courtesy of FORD MOTOR COMPANY
    1. NOTE: Marking the components makes installation easier.

      Remove the selective shims.

    GFD268651Courtesy of FORD MOTOR COMPANY
  13. Remove the bearing race from the transmission housing. Use Special Service Tool: 308-001 (T58L-101-B) Remover, Pilot Bearing. Use the General Equipment: Hot Air Gun
    GFD268652Courtesy of FORD MOTOR COMPANY
  14. NOTE: Marking the components makes installation easier.

    Remove the bearing races. Use Special Service Tool: 308-001 (T58L-101-B) Remover, Pilot Bearing. Use the General Equipment: Hot Air Gun

    GFD268653Courtesy of FORD MOTOR COMPANY
  15. The following two steps should only be performed if the reverse gear idler shaft is damaged.
  16. Remove the bolts.
    GFD268654Courtesy of FORD MOTOR COMPANY
  17. Push the reverse gear idler shaft out and remove the reverse gear idler shaft.
GFD268655Courtesy of FORD MOTOR COMPANY
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