Intake Manifold: Installation

WARNING: This page is about a different car, the 2018 Ford Focus. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: If the engine is repaired or replaced because of upper engine failure, typically including valve or piston damage, check the intake manifold for metal debris. If metal debris is found, install a new intake manifold. Failure to follow these instructions can result in engine damage.

NOTE: Install new intake manifold gaskets if necessary.
- Visually inspect the intake manifold gaskets for nicks, cuts and abrasions. If these conditions are not present, the gaskets may be reused.
- Clean and inspect all of the sealing surfaces of the intake manifold.
Courtesy of FORD MOTOR COMPANY
- Connect the crankcase vent oil separator tube.
- Install the intake manifold and the bolts finger tight.
Courtesy of FORD MOTOR COMPANY
Install the intake manifold side mounting bolt finger tight.

Courtesy of FORD MOTOR COMPANY
Tighten the intake manifold bolts in sequence shown.
Torque

: 177 lb.in (20 Nm)

Fig 1: Intake Manifold Bolts Tightening Sequence
Courtesy of FORD MOTOR COMPANY
Connect the vacuum tube quick release coupling at the rear of the intake manifold.

Courtesy of FORD MOTOR COMPANY
Connect the fuel evaporative tube quick release coupling. Refer to: Quick Release Coupling .

Courtesy of FORD MOTOR COMPANY
Connect the throttle body electrical connector and attach the wire harness retainers.

Courtesy of FORD MOTOR COMPANY
Install the air cleaner outlet pipe. Refer to: Air Cleaner Outlet Pipe .
Position the wiring harness and attach the retainers onto the intake manifold.

Courtesy of FORD MOTOR COMPANY
Attach the retainers onto the intake manifold.

Courtesy of FORD MOTOR COMPANY
Install the underbody shield and the retainers.

Courtesy of FORD MOTOR COMPANY
Connect the battery ground. Refer to: Battery Disconnect and Connect .