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Oil Pump: Installation

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  1. Clean the oil pump sealing surfaces.

    Material: Motorcraft ® Metal Surface Prep Wipes / ZC-31-B

    GFD227578Courtesy of FORD MOTOR COMPANY
  2. Prime the oil pump. Add 2 tablespoons of clean engine oil to the oil pump and rotate the oil pump by hand.
  3. Install the new oil pump gasket.
    GFD228129Courtesy of FORD MOTOR COMPANY
  4. Install the oil pump and the bolts. Tighten in the sequence shown in 2 stages:

    Torque:

    Stage 1: 89 lb.in (10 Nm)

    Stage 2: 177 lb.in (20 Nm)

    Fig 1: Engine Oil Pump Tightening Sequence
    GFD227580Courtesy of FORD MOTOR COMPANY
  5. Install the oil pump sprocket and bolt.

    Torque: 18 lb.ft (25 Nm

    GFD227576Courtesy of FORD MOTOR COMPANY
    1. WARNING: Take extra care when handling the compressed spring.

      Position the oil pump chain and install the tensioner and shoulder bolts.

      Torque: 89 lb.in (10 Nm)

    2. Hook the tensioner spring around the shoulder bolt.
    GFD227581Courtesy of FORD MOTOR COMPANY
  6. Install a new O-ring seal on the oil pickup and screen.
    GFD227582Courtesy of FORD MOTOR COMPANY
  7. Install the oil pickup and screen and bolts.

    Torque: 89 lb.in (10 Nm)

    GFD227573Courtesy of FORD MOTOR COMPANY
  8. NOTE: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surfaces. These tools cause scratches and gouges, which make leak paths. Use a plastic scraping tool to remove traces of sealant.

    Clean the oil pan sealing surfaces. Use the General Equipment: Plastic Scraper

    GFD228130Courtesy of FORD MOTOR COMPANY
  9. NOTE: If the oil pan is not secured within 10 minutes of sealant application, the sealant must be removed and the sealing area cleaned with metal surface prep. Allow to dry until there is no sign of wetness, or 10 minutes, whichever is longer. Failure to follow this procedure can cause future oil leakage.

    Apply a 3 mm bead of silicone sealant.

    Material: Motorcraft ® Silicone Gasket and Sealant / TA-30 (WSE-M4G323-A4)

    GFD227583Courtesy of FORD MOTOR COMPANY
  10. Install the oil pan and the bolts finger tight.
    GFD227572Courtesy of FORD MOTOR COMPANY
  11. Using a straight edge, align the front surface of the oil pan flush with the front surface of the engine block. Use the General Equipment: Round-Ended Steel Rule
    GFD227584Courtesy of FORD MOTOR COMPANY
  12. Tighten the bolts in sequence shown.

    Torque: 18 lb.ft (25 Nm)

    Fig 2: Oil Pan Tightening Sequence
    GFD227585Courtesy of FORD MOTOR COMPANY
  13. Install the oil pan-to-transmission bolt.

    Torque: 35 lb.ft (48 Nm)

    GFD227571Courtesy of FORD MOTOR COMPANY
  14. Install the oil pan-to-transmission bolts.

    Torque: 35 lb.ft (48 Nm)

    GFD228117Courtesy of FORD MOTOR COMPANY
  15. Lubricate the oil filter seal with clean engine oil and install.

    Material: Motorcraft ® SAE 5W-30 Synthetic Blend Motor Oil / XO-5W30-QSP (WSS-M2C946-A)

    Torque:

    Stage 1: 71 lb.in (8 Nm)

    Stage 2: 180 °

    GFD228102Courtesy of FORD MOTOR COMPANY
    1. Position the A/C compressor and install the stud.

      Torque: 80 lb.in (9 Nm)

    2. Install the A/C compressor bolts and nut.

      Torque: 18 lb.ft (25 Nm)

    3. Install the A/C compressor line bracket bolt.

      Torque: 177 lb.in (20 Nm)

    • Connect the electrical connectors and wiring retainer.

    GFD228131Courtesy of FORD MOTOR COMPANY
  16. Install the CAC outlet tube and tighten the clamps.

    Torque: 44 lb.in (5 Nm)

    GFD228068Courtesy of FORD MOTOR COMPANY
    1. Install the CAC inlet tube and the nuts.

      Torque: 97 lb.in (11 Nm)

    2. Tighten the clamps

      Torque: 44 lb.in (5 Nm)

    GFD228124Courtesy of FORD MOTOR COMPANY
  17. Position the jack and wooden block under the front of the oil pan. Use the General Equipment: Trolley Jack Use the General Equipment: Wooden Block
    GFD227500Courtesy of FORD MOTOR COMPANY
  18. Remove Special Service Tool: 303-F072 Support Bar, Engine.
    GFD227570Courtesy of FORD MOTOR COMPANY
    • Install the upper sight shield and the retainers.

    • Install the hood release handle and the bolts and retainer.

      Torque: 71 lb.in (8 Nm)

    GFD227569Courtesy of FORD MOTOR COMPANY
  19. Install the following items:

    1. Refer to: Engine Front Cover .
    2. Refer to: Cowl Panel .

  20. Connect the battery ground cable. Refer to: Battery Disconnect and Connect .
  21. Fill the engine with clean engine oil. Refer to: Specifications .

    Material: Motorcraft ® SAE 5W-30 Synthetic Blend Motor Oil / XO-5W30-QSP (WSS-M2C946-A)

GFD227497Courtesy of FORD MOTOR COMPANY