LEMON Manuals: Even more car manuals for everyone
Home >> Lincoln >> 2017 >> MKT EcoBoost >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Engine Controls - Fuel Charging And Controls - Turbocharger - 3.5L GTDI >> Removal And Installation >> Turbocharger RH >> Removal

Turbocharger RH: Removal

NOTE: Whenever turbocharger air intake system components are removed, always cover open ports to protect from debris. It is important that no foreign material enter the system. The turbocharger compressor vanes are susceptible to damage from even small particles. All components should be inspected and cleaned, if necessary, prior to installation or reassembly.
NOTE: During the removal or installation of components, cap, tape or otherwise appropriately protect all openings and tubes/fittings to prevent the ingress of dirt or other contamination. Remove caps, tape and other protective materials prior to installation.
  1. With the vehicle in NEUTRAL, position it on a hoist. Refer to Jacking and Lifting .
  2. Remove the oil filler cap and then remove the engine appearance cover. Install the oil filler cap.
    GFD92694Courtesy of FORD MOTOR COMPANY
  3. Drain the cooling system. Refer to Engine Cooling .
  4. Remove the RH catalytic converter. Refer to Exhaust System .
  5. Remove the front subframe. Refer to Uni-Body, Subframe and Mounting System .
  6. Remove the turbocharger oil supply tube secondary latch.
    GFD92715Courtesy of FORD MOTOR COMPANY
  7. Using a Spring Lock Coupling Disconnect Tool, remove the turbocharger oil supply tube from the quick connect fitting, refer to Fuel System General Information
    GFD92716Courtesy of FORD MOTOR COMPANY
  8. Loosen the turbocharger inlet pipe clamp and then position the turbocharger inlet pipe out of the way. Disconnect the turbocharger wastegate control hose.
    GFD92717Courtesy of FORD MOTOR COMPANY
  9. Remove the turbocharger oil return tube bolts, then remove the turbocharger oil return tube.
    GFD92718Courtesy of FORD MOTOR COMPANY
  10. Remove and discard the turbocharger oil return tube gasket and the turbocharger oil return tube O-ring seals.
    GFD92701Courtesy of FORD MOTOR COMPANY
  11. Remove and discard the turbocharger coolant tube bolts, then position the turbocharger coolant tubes out of the way.
    GFD92719Courtesy of FORD MOTOR COMPANY
  12. Remove and discard the turbocharger coolant tube linked sealing washers.
    GFD92703Courtesy of FORD MOTOR COMPANY
  13. Detach the vacuum hose retainers from the strut tower brace.
    GFD92720Courtesy of FORD MOTOR COMPANY
  14. Remove the strut tower brace nuts and then remove the strut tower brace.
    GFD92721Courtesy of FORD MOTOR COMPANY
  15. Disconnect the turbocharger bypass valve electrical connector and the turbocharger bypass valve hose. Loosen the clamp and then disconnect the Charge Air Cooler(CAC) tube.
    GFD92722Courtesy of FORD MOTOR COMPANY
  16. Disconnect the turbocharger wastegate regulating valve hose from the CAC tube. Remove the CAC tube nut.
    GFD92723Courtesy of FORD MOTOR COMPANY
  17. Disconnect the RH turbocharger bypass valve electrical connector. Disconnect the RH turbocharger bypass valve hose. Loosen the turbocharger outlet pipe clamp, then disconnect the turbocharger outlet pipe from the turbocharger and remove the turbocharger outlet pipe.
    GFD92724Courtesy of FORD MOTOR COMPANY
  18. Remove the RH engine lifting eye and the RH engine lifting eye bolts.
    GFD92725Courtesy of FORD MOTOR COMPANY
  19. Remove the turbocharger heat shield bolts, then remove the turbocharger heat shield.
    GFD92726Courtesy of FORD MOTOR COMPANY
  20. Remove and discard the turbocharger mounting bolts, then remove the turbocharger.
    GFD92727Courtesy of FORD MOTOR COMPANY
  21. Remove and discard the turbocharger gasket.
    GFD92706Courtesy of FORD MOTOR COMPANY
  22. Remove and discard the turbocharger oil supply tube bolt, then remove the turbocharger oil supply tube.
    GFD92728Courtesy of FORD MOTOR COMPANY
  23. Remove and discard the turbocharger oil supply tube linked sealing washer and the turbocharger oil supply tube filter.
GFD92729Courtesy of FORD MOTOR COMPANY