Input Shaft Seal: Removal

WARNING: This page is about a different variant/trim than selected.

1.

Remove the PTU. Refer to Power Transfer Unit (PTU) .

2.

Special Tool(s): Holding Fixture, Transmission 307-003 (T57L-500-B).

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3.

Discard the specified component. Follow local disposal regulations.

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NOTE: Do not press the seals lower than specified. Excessive force will damage the bearing below the seals.

NOTE: Both seals will need to be pressed lower into the PTU input shaft opening to break the seals outer sealant loose from the PTU.

NOTE: There is approximately a 5 mm (0.196 in) air gap between both seals and approximately 1 mm (0.039 in) air gap between the inner seal and the bearing race.

4.

Special Tool(s): Installer, Parking Brake Bearing 206-040 (T88T-2598-F).

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5.

Special Tool(s): Remover/Installer, PTU Input Shaft Seal 308-777/1.

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6.

Special Tool(s): Remover/Installer, PTU Input Shaft Seal 308-777/1, Remover/Installer, PTU Input Shaft Seal 308-777/2. Press the Remover/Installer, PTU Input Shaft Seal 308-777/2 (punch) downward until the shoulder of the Remover/Installer, PTU Input Shaft Seal 308-777/2 (punch) touches the Remover/Installer, PTU Input Shaft Seal 308-777/1.

Courtesy of FORD MOTOR COMPANY

7.

NOTE: Do not overtighten the Remover/Installer, PTU Input Shaft Seal 308-777/3 (screws). Turn the Remover/Installer, PTU Input Shaft Seal 308-777/3 (screws) until they are seated into the Remover/Installer, PTU Input Shaft Seal 308-777/1 holes.

Special Tool(s): Remover/Installer, PTU Input Shaft Seal 308-777/1, Remover/Installer, PTU Input Shaft Seal 308-777/3 (screws).

Courtesy of FORD MOTOR COMPANY

8.

Special Tool(s): Remover/Installer, PTU Input Shaft Seal 308-777/1, Remover/Installer, PTU Input Shaft Seal 308-777/2. Press the Remover/Installer, PTU Input Shaft Seal 308-777/2 (punch) downward until the shoulder of the Remover/Installer, PTU Input Shaft Seal 308-777/2 (punch) touches the Remover/Installer, PTU Input Shaft Seal 308-777/1.

Courtesy of FORD MOTOR COMPANY

9.

NOTE: Do not overtighten the Remover/Installer, PTU Input Shaft Seal 308-777/3 (screws). Turn the Remover/Installer, PTU Input Shaft Seal 308-777/3 (screws) until they are seated into the Remover/Installer, PTU Input Shaft Seal 308-777/1 holes.

Special Tool(s): Remover/Installer, PTU Input Shaft Seal 308-777/1, Remover/Installer, PTU Input Shaft Seal 308-777/3 (screws).

Courtesy of FORD MOTOR COMPANY

10.

Special Tool(s): Slide Hammer 100-001 (T50T-100-A), Remover/Installer, PTU Input Shaft Seal 308-777/1. Discard the specified component. Follow local disposal regulations.

Courtesy of FORD MOTOR COMPANY

11.

Drain the PTU.
- Position the PTU output flange upward and tilt the PTU approximately 30 degrees toward the LH seal bore to allow the fluid to drain from the PTU input shaft opening.