Turbocharger - RH: Installation

Install the oil supply tube filter, washer and bolt.
- 1. Install the new oil supply tube filter in the oil supply tube block.
- 2. Slide the new washer onto the oil supply tube block.
- 3. Install the bolt into the oil supply tube block.
  
  Fig 1: Identifying RH Turbocharger Oil Supply Tube And Banjo Bolt
  Courtesy of FORD MOTOR CO.
Install the RH turbocharger oil supply tube.
- Tighten the bolt to 40 Nm (30 lb-ft).
NOTE: The upper RH turbocharger bracket bolts must be loosened in order to perform the tightening sequence or damage to the turbocharger may occur.

Loosen the 2 bolts for the upper RH turbocharger-to-cylinder block bracket.

Fig 2: Locating Upper RH Turbocharger-To-Cylinder Block Bracket Bolt
Courtesy of FORD MOTOR CO.
Install a new RH exhaust manifold-to-turbocharger gasket.
Install the RH turbocharger assembly and the upper RH turbocharger-to-cylinder block bracket bolt.
- Do not tighten the bolts at this time.
  
  Fig 3: Locating RH Turbocharger Assembly And Upper RH Turbocharger-To-Cylinder Block Bracket Bolt
  Courtesy of FORD MOTOR CO.
Install the 3 new RH exhaust manifold-to-turbocharger bolts.
- Tighten to 45 Nm (33 lb-ft).
  
  Fig 4: Locating RH Exhaust Manifold-To-Turbocharger Bolts
  Courtesy of FORD MOTOR CO.
Install the RH engine lifting eye and the 2 bolts.
- Tighten to 24 Nm (18 lb-ft).
  
  Fig 5: Locating RH Engine Lifting Eye And Bolts
  Courtesy of FORD MOTOR CO.
Install the 2 upper RH exhaust manifold heat shields and the 5 bolts.
- Tighten to 12 Nm (106 lb-in).
NOTE: Align the index marks for the RH CAC tube.

Install the RH CAC tube to the RH turbocharger and tighten the clamp.
- Tighten to 5 Nm (44 lb-in).
NOTE: Align the index marks for the RH CAC tube.

Install the RH CAC and tighten the clamp.
- Tighten to 5 Nm (44 lb-in).
  
  Fig 6: Locating RH CAC Tube Clamp
  Courtesy of FORD MOTOR CO.
Install the RH CAC tube and the RH CAC tube nut to the intake manifold.
- Tighten to 6 Nm (53 lb-in).
  
  Fig 7: Locating RH CAC Tube Nut From Intake Manifold
  Courtesy of FORD MOTOR CO.
Connect the RH turbocharger bypass valve hose.

Fig 8: Locating RH Turbocharger Bypass Valve Hose
Courtesy of FORD MOTOR CO.
Connect the RH turbocharger bypass valve electrical connector.

Fig 9: Locating RH Turbocharger Bypass Valve Electrical Connector
Courtesy of FORD MOTOR CO.
Install the turbocharger wastegate regulating valve hose to the RH CAC tube.

Fig 10: Locating Turbocharger Wastegate Regulating Valve Hose From RH Charge Air Cooler Tube
Courtesy of FORD MOTOR CO.
Connect the LH turbocharger bypass valve electrical connector and the turbocharger bypass valve hose.

Fig 11: Locating LH Turbocharger Bypass Valve Electrical Connector And Turbocharger Bypass Valve Hose
Courtesy of FORD MOTOR CO.
Install the strut tower brace and the 4 nuts.
- Tighten to 30 Nm (22 lb-ft).
  
  Fig 12: Locating Strut Tower Brace And Nuts
  Courtesy of FORD MOTOR CO.
Attach the 2 brake booster vacuum hose retainers to the strut tower brace.

Fig 13: Locating Brake Booster Vacuum Hose Retainers To Strut Tower Brace
Courtesy of FORD MOTOR CO.
Position the upper RH turbocharger-to-cylinder block bracket as far clockwise as possible and tighten the bolts in the following sequence.
- 1. Tighten the lower cylinder block bracket bolt to 26 Nm (19 lb-ft).
- 2. Tighten the upper cylinder block bracket bolt to 26 Nm (19 lb-ft).
- 3. Tighten the cylinder block bracket-to-turbocharger bolt to 19 Nm (168 lb-in).
  
  Fig 14: Locating Lower Cylinder Block Bracket Bolt
  Courtesy of FORD MOTOR CO.
Using 2 new sealing washers, install the 2 RH turbocharger coolant tube banjo bolts.
- Tighten to 40 Nm (30 lb-ft).
NOTE: Lubricate the cylinder block bore with clean engine oil.

Using 2 new O-ring seals, install the RH turbocharger oil return tube in the cylinder block.

Fig 15: Locating O-Ring Seals
Courtesy of FORD MOTOR CO.
Install a new gasket and install the RH turbocharger oil return tube and the 2 bolts.
- Tighten to 10 Nm (89 lb-in).
  
  Fig 16: Locating RH Turbocharger Oil Return Tube Bolts
  Courtesy of FORD MOTOR CO.
Install the lower RH turbocharger bracket and the 3 bolts and tighten in sequence shown in illustration.
- 1. Tighten the lower RH turbocharger bracket-to-turbocharger bolt to 19 Nm (168 lb-in).
- 2. Tighten the 2 lower RH turbocharger bracket-to-cylinder block bolts to 48 Nm (35 lb-in).
  
  Fig 17: Locating Lower RH Turbocharger Bracket And Bolts
  Courtesy of FORD MOTOR CO.
NOTE: Make sure the turbocharger wastegate regulating valve hose does not contact the exhaust manifold heat shield.

Connect the turbocharger wastegate regulating valve hose to the RH turbocharger.
NOTE: Align the index marks for the RH turbocharger intake pipe.

Install the RH turbocharger intake pipe to the RH turbocharger and tighten the clamp.
- Tighten to 5 Nm (44 lb-in).
NOTE: Listen for audible click when installing the oil supply tube into the quick connect fitting.

Install the RH turbocharger oil supply tube into the quick connect fitting.

Fig 18: Locating RH Turbocharger Oil Supply Tube
Courtesy of FORD MOTOR CO.
Install the RH turbocharger oil supply tube secondary latch.

Fig 19: Locating RH Turbocharger Oil Supply Tube Secondary Latch
Courtesy of FORD MOTOR CO.
Install the front subframe. Refer to UNI-BODY, SUBFRAME AND MOUNTING SYSTEM .
Install the RH catalytic converter. Refer to EXHAUST SYSTEM .
Fill and bleed the cooling system. Refer to ENGINE COOLING .
Install the underbody shield and the 4 retainers.

Fig 20: Locating Underbody Shield Retainers
Courtesy of FORD MOTOR CO.