3rd-4th Gear Synchronizer: Removal

WARNING: This page is about a different car, the 2015 Ford Focus. However, it is still accessible from the selected car via links, so may be relevant.

1.
- 1.
  
  Install Special Service Tool: 205-329 Mounting Bracket, Engine/Differential., 303-435 Mounting Stand., 303-435-06 Mounting Bracket for 303-435.
- 4.
  
  NOTE: Note the different lengths of the bolts.

5.

WARNING: Be prepared to collect escaping fluid.

GFD62720

Courtesy of FORD MOTOR COMPANY

2.

Use Special Service Tool: 308-208 Remover, Halfshaft Seal.

GFD62721

Courtesy of FORD MOTOR COMPANY

3.

Use Special Service Tool: 308-208 Remover, Halfshaft Seal.

GFD62722

Courtesy of FORD MOTOR COMPANY

4.

GFD62723

Courtesy of FORD MOTOR COMPANY

5.

GFD62724

Courtesy of FORD MOTOR COMPANY

6.

NOTE: Note the position of the components before removal.

GFD62725

Courtesy of FORD MOTOR COMPANY

7.

GFD62726

Courtesy of FORD MOTOR COMPANY

8.

GFD62727

Courtesy of FORD MOTOR COMPANY

9.

NOTE: Note the position of the components before removal.

Use the General Equipment: Vise Jaw Protectors

GFD62728

Courtesy of FORD MOTOR COMPANY

NOTE: Use vise jaw protectors.

10.

Remove the following items:
1. Roller bearing Use Special Service Tool: 205-295 Remover, Bearing (Main Tool)., 308-195 Collet for 205-295.

GFD62729

Courtesy of FORD MOTOR COMPANY

11.

Use Special Service Tool: 308-230 Support Plate, Gear Removal (Dia 85.1 mm). Use the General Equipment: Hydraulic Press

GFD62730

Courtesy of FORD MOTOR COMPANY

12.

GFD62731

Courtesy of FORD MOTOR COMPANY

13.

GFD62732

Courtesy of FORD MOTOR COMPANY

14.

NOTE: Note the position of the components before removal.

Disassemble the following items:

GFD62733

Courtesy of FORD MOTOR COMPANY