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Clutch Master Cylinder: Installation

WARNING: This page is about a different car, the 2012 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the clutch master cylinder assembly.
  2. Install the clutch master cylinder nut.
    • Tighten to 21 Nm (15 lb-ft).
      Fig 1: View Of Clutch Master Cylinder Nut
      G07786511Courtesy of FORD MOTOR CO.
  3. Working under the instrument panel, install the clutch master cylinder nut.
    • Tighten to 21 Nm (15 lb-ft).
      Fig 2: Removing/Installing Clutch Master Cylinder Nut
      G06275854Courtesy of FORD MOTOR CO.
  4. Connect the clutch master cylinder reservoir hose.
    Fig 3: View Of Clutch Master Cylinder Reservoir Hose
    G06275863Courtesy of FORD MOTOR CO.
  5. Connect the clutch master cylinder-to-clutch hydraulic tube.
    • Tighten the clutch hydraulic tube nut to 17 Nm (150 lb-in).
      Fig 4: View Of Clutch Master Cylinder And Clutch Hydraulic Tube
      G06275858Courtesy of FORD MOTOR CO.
  6. Install the PCM bracket and 3 PCM bracket nuts.
    • Tighten to 10 Nm (89 lb-in).
      Fig 5: Removing/Installing PCM Bracket Nuts And PCM Bracket
      G07786510Courtesy of FORD MOTOR CO.
  7. Install the PCM.
    1. Install the 2 PCM bolts.
      • Tighten to 10 Nm (89 lb-in).
    2. Connect the electrical connectors.
      Fig 6: Identifying PCM Electrical Connectors And PCM Mounting Bolts
      G06275852Courtesy of FORD MOTOR CO.
  8. Install the battery tray. For additional information, refer to BATTERY, MOUNTING AND CABLES .
  9. Bleed the clutch hydraulic system. For additional information, refer to MANUAL TRANSAXLE/TRANSMISSION AND CLUTCH - GENERAL INFORMATION .