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Symptom Chart - NVH

WARNING: This page is about a different car, the 2012 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: NVH symptoms should be identified using the diagnostic tools that are available. For a list of these tools, an explanation of their uses and a glossary of common terms, refer to NOISE, VIBRATION & HARSHNESS . Since it is possible any one of multiple systems may be the cause of a symptom, it may be necessary to use a process of elimination type of diagnostic approach to pinpoint the responsible system. If this is not the causal system for the symptom, refer back to Section 100-04 for the next likely system and continue diagnosis.
SYMPTOM CHART - NVH

Condition Possible Sources Action
  • Clutch related vibrations
  • Engine component grounding against frame
  • Accessory drive belt
  • Clutch release bearing
  • Flywheel bolts
  • Flywheel
  • Imbalanced clutch pressure plate
  • Excessive noise
  • Clutch disc damper damaged
  • Transaxle input shaft pilot bearing worn or damaged
  • Excessive crankshaft end play
  • Clutch release bearing worn or damaged
  • Clutch pedal
  • Clutch slave cylinder
  • GO to PINPOINT TEST C . REFER to CLUTCH . INSPECT the clutch disc for damage. INSPECT the transaxle input shaft and the transaxle input shaft pilot bearing for wear and damage. CHECK the crankshaft endplay. Refer to the appropriate ENGINE MECHANICAL article for the procedure. CHECK the clutch release hub and bearing, and guide tube for wear and damage. REPAIR all components as necessary. TEST the system for normal operation.
  • Clutch rattling noise - occurs with clutch engaged, noise changes/disappears with clutch pedal depressed
  • Flywheel bolts, clutch housing bolts or clutch pressure plate bolts loose
  • CHECK the bolts for damage. TIGHTEN the bolts to specifications. REFER to CLUTCH .
  • Clutch squeaking noise - noise is heard when the clutch is operated. Vehicle moves slowly or creeps when the clutch is disengaged. Can also be difficult to shift into 1st and REVERSE gears
  • Pilot bearing seized or damaged
  • INSPECT the transaxle pilot bearing for wear or damage. REPAIR as necessary. REFER to CLUTCH .
  • Clutch squeaking noise - occurs with clutch pedal depressed/released
  • Worn clutch pedal shaft or bushings
  • INSPECT the clutch pedal for wear or damage. REPAIR as necessary. REFER to CLUTCH CONTROLS .
  • Clutch whirring/rattle noise - occurs when clutch pedal is depressed
  • Worn, damaged or misaligned clutch release bearing
  • INSPECT the clutch release bearing for wear or damage. REPAIR as necessary. REFER to CLUTCH .
  • Clutch grating/grinding noise - occurs when clutch pedal is depressed
  • Clutch pressure plate fingers bent or worn
  • INSPECT the clutch pressure plate release fingers. INSTALL a new pressure plate as necessary. REFER to CLUTCH .
  • Contact surface of clutch release bearing worn or damaged
  • INSPECT the clutch release bearing. REPAIR as necessary. REFER to CLUTCH .
  • Clutch chatter - a small amount of noise when clutch pedal is released at initial take off
  • Clutch engagement
  • Acceptable operating condition.
  • Clutch chatter/grabs - in some cases a shudder is felt. Occurs with clutch pedal depressed/released
  • Damaged or worn powertrain/driveline mounts
  • INSPECT the powertrain/drivetrain mounts. INSTALL new mounts as necessary. Refer to the appropriate ENGINE MECHANICAL article for the procedure.
  • Binding or dragging plunger of the clutch master cylinder or slave cylinder
  • CHECK the master and slave cylinder operation. INSPECT the components for damage or wear. INSTALL a new master or slave cylinder as necessary. REFER to CLUTCH CONTROLS .
  • Grease or oil on the clutch disc facing
  • CHECK the input shaft seal and rear main oil seal. REPAIR as necessary. INSTALL a new clutch disc. REFER to CLUTCH .
  • Clutch disc surface glazed or damaged
  • INSPECT the clutch disc surface for a glazed, hardened or damage condition. CARRY OUT a clutch disc check. INSTALL a new clutch disc as necessary. REFER to CLUTCH .
  • Damaged or worn clutch pressure plate
  • INSPECT the clutch pressure plate for wear or damage. INSTALL a new clutch pressure plate as necessary. REFER to CLUTCH .
  • Flywheel surface damaged or glazed
  • INSPECT the flywheel for damage or wear. CARRY OUT a flywheel runout check. INSTALL a new flywheel as necessary. Refer to the appropriate ENGINE MECHANICAL article for the procedure.
  • Clutch chatter noise - noise when clutch pedal is released at initial take off. Clutch is hard to engage and disengage
  • Pilot bearing worn, damaged or not correctly aligned in bore
  • INSPECT the clutch pressure plate release fingers for uneven wear, clutch components burnt or a seized pilot bearing. INSTALL a new pilot bearing as necessary. REFER to CLUTCH .
  • Transaxle rattling/clattering noise - occurs in NEUTRAL or in gear, at idle
  • Incorrect manual transmission fluid level or fluid quality
  • CHECK that the transaxle is filled to the correct level and with the specified manual transmission fluid. REFER to MANUAL TRANSAXLE for the manual transmission fluid type.
  • Transaxle rattling/clattering noise - noise at idle in NEUTRAL
  • Worn or rough reverse idler gear
  • CHECK the reverse idler gear. REPAIR as necessary. REFER to MANUAL TRANSAXLE .
  • Excessive backlash in gears
  • Worn countershaft gears
  • Transaxle whine - a mild whine at extreme speeds or high rpm
  • Rotating gears/geartrain
  • Acceptable noise.
  • Transaxle whine - a high pitched whine, also described as a squeal
  • Transaxle gears are worn (high mileage vehicle)
  • Mismatched gear sets
  • INSPECT the gear sets for an uneven wear pattern on the face of the gear teeth. REPAIR as necessary. REFER to MANUAL TRANSAXLE .
  • Damaged or worn transaxle bearing
  • INSPECT the transaxle bearings. INSTALL new bearings as necessary. REFER to MANUAL TRANSAXLE .
  • Transaxle growling/humming - noise occurs in the forward gears. The noise is more prominent when the gear is loaded. The problem gear can be located as the noise occurs in a specific gear position
  • Gear is cracked, chipped or rough
  • INSPECT the transaxle gears for damage or wear. INSTALL new gears as necessary. REFER to MANUAL TRANSAXLE .
  • Transaxle hissing - noise in NEUTRAL or in forward gears. As bearings wear or break up, the noise changes to a thumping noise
  • Damaged or worn bearings
  • INSPECT the transaxle bearings. INSTALL new bearings as necessary. REFER to MANUAL TRANSAXLE .
  • Transaxle knocking/thudding - noise at low speeds in forward gears
  • Bearings with damaged balls or rollers or with pitted and spalled races
  • INSPECT the transaxle bearings. INSTALL new bearings as necessary. REFER to MANUAL TRANSAXLE .
  • Transaxle rumble/growl - noise at all speeds in forward gears, more pronounced in a heavy acceleration condition
  • Damaged or worn transaxle bearing or gears (high mileage vehicles)
  • CHECK manual transmission fluid for excessive metal particles. REPAIR as necessary.