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Oil Pan: Installation

WARNING: This page is about a different car, the 2012 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.

All vehicles 

    NOTE: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surfaces. These tools cause scratches and gouges, which make leak paths. Use a plastic scraping tool to remove traces of sealant.
  1. Clean and inspect all mating surfaces.
  2. NOTE: If the oil pan is not secured within 10 minutes of sealant application, the sealant must be removed and the sealing area cleaned with metal surface prep. Allow to dry until there is no sign of wetness, or 10 minutes, whichever is longer. Failure to follow these instructions can cause future oil leakage.
    Fig 1: Locating Bead Of Silicone Gasket And Sealant Applying Area
    G08019455Courtesy of FORD MOTOR CO.
  3. Apply a 2.5 mm (0.09 in) bead of silicone gasket and sealant to the oil pan-to-engine block and to the oil pan-to-engine front cover mating surface.
  4. Position the oil pan onto the engine and install the oil pan bolts finger-tight.
  5. Install the 3 engine front cover-to-oil pan bolts and the stud bolt.
    • Tighten to 10 Nm (89 lb-in).
  6. Tighten the oil pan bolts in the sequence shown in illustration.
    • Tighten to 25 Nm (18 lb-ft).
      Fig 2: Identifying Oil Pan Bolts Tightening Sequence
      G08019456Courtesy of FORD MOTOR CO.
  7. Alternate tightening the 1 LH and 1 RH lower bolts to slide the transmission and engine together.
    • Tighten to 48 Nm (35 lb-ft).
  8. Tighten the remaining LH bolt (manual transmission) and RH stud bolt.
    • Tighten to 48 Nm (35 lb-ft).
  9. Install the bellhousing-to-oil pan bolt.
    • Tighten to 48 Nm (35 lb-ft).
  10. Install the 2 oil pan-to-bellhousing bolts.
    • Tighten to 48 Nm (35 lb-ft).
  11. If equipped, install the underbody cover and the 7 screws.
    Fig 3: Locating Underbody Cover And Screws
    G08019457Courtesy of FORD MOTOR CO.
  12. Tighten the 3 top bellhousing-to-engine bolts.
    • Tighten to 48 Nm (35 lb-ft).

    Automatic transmission 

  13. Install the battery tray. For additional information, refer to BATTERY, MOUNTING AND CABLES .

    All vehicles 

  14. Install the ACL assembly. For additional information, refer to INTAKE AIR DISTRIBUTION AND FILTERING - 2.5L .
  15. Fill the engine with clean engine oil.