Section 796 (Engine - 6.8L (3V) -- F250-F550 Super Duty): Assembly: Engine: Notes

WARNING: This page is about a different car, the 2007 Ford Pickup, 2007 Ford F550 Super Duty, 2007 Ford F450 Super Duty, and 2007 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

Special Tools

Illustration	Tool Name	Tool Number
	Remover/Installer, Cylinder Head	303-572 (T97T-6000-A)
	Installer, Connecting Rod	303-442 (T93P-6136-A)
	Compressor, Valve Spring	303-1039
	Installer, Crankshaft Vibration Damper	303-102 (T74P-6316-B)
	Installer, Crankshaft Front Seal	303-635
	Installer, Front Cover Seal	303-335 (T88T-6701-A)
	Compressor, Piston Ring	303-D032 (D81L-6002-C) or equivalent
	Installer, Crankshaft Rear Seal	303-518 (T95P-6701-DH)
	Installer, Crankshaft Oil Slinger	303-517 (T95P-6701-CH)
	Installer, Crankshaft Rear Seal	303-516 (T95P-6701-EH)
	Holding Tool, Crankshaft	303-448 (T93P-6303-A)
	Alignment Pins, Cylinder Head	303-1040 (SR-015486)
	Modular Engine Lift Bracket	303-F047 (014-00073) or equivalent

Material

Item	Specification
Motorcraft Metal Surface Prep ZC-31	-
Silicone Gasket Remover ZC-30	-
Silicone Gasket and Sealant TA-30 or equivalent	WSE-M4G323-A4
Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP (US); Motorcraft SAE 5W-20 Super Premium Motor Oil CXO-5W20-LSP12 (Canada); or equivalent	WSS-M2C930-A
Motorcraft Premium Gold Engine Coolant with Bittering Agent (US only) VC-7-B (US); CVC-7-A (Canada); or equivalent (yellow color)	WSS-M97B51-A1
Hydraulic Chain Tensioner Retaining Clip 1L3Z-6P250-AA	-

Fig 1: Identifying Engine - Upper End

Courtesy of FORD MOTOR CO.

Item	Part Number	Description
1	9E498	Engine vacuum harness
2	12B637	Engine wiring harness
3	W500211	Fuel rail bolt (6 required)
4	9F792	Fuel rail
5	W500215	Throttle body (TB) bolt (4 required)
6	9F991	TB
7	9F907	Fuel injector-to-fuel rail locking clip (10 required)
8	9F593	Fuel injector (10 required)
9	W709775	Intake manifold bolt (12 required)
10	6K817	Positive crankcase ventilation (PCV) tube
11	9Y452	Intake manifold
12	6A505	Valve cover - LH
13	W708027	Balance shaft bearing cap bolt (6 required)
14	6C267	Balance shaft bearing cap (3 required)
15	6A305	Balance shaft
16	N807834	Camshaft bearing cap bolt - LH (12 required)
17	6B280	Camshaft bearing cap - LH (3 required)
18	9C269	Camshaft bearing cap - LH
19	6C266	Camshaft bearing cap - LH
20	6C272	Camshaft front bearing cap - LH
21	N811085	Camshaft sprocket bolt - LH
22	N806164	Camshaft sprocket washer - LH
23	6256	Camshaft sprocket - LH
24	6A303	Balance shaft drive gear
25	6251	Camshaft - LH
26	6529	Roller follower (30 required)
27	6C501	Hydraulic lash adjuster (30 required)
28	6518	Valve spring retainer key (60 required)
29	6514	Valve spring retainer (30 required)
30	6513	Valve spring (30 required)
31	6A517	Valve stem seal (30 required)
32	6750	Oil level indicator
33	6K873	Oil level indicator tube
34	N605892	Oil level indicator tube bolt
35	W500224	Oil level indicator tube bolt
36	6065	Cylinder head bolt (24 required)
37	W701706	Exhaust manifold nut (10 required)
38	9431	Exhaust manifold - LH
39	9Y431	Exhaust manifold gasket - LH
40	9Y430	Exhaust manifold gasket - LH
41	W707747	Exhaust manifold stud (20 required)
42	6050	Cylinder head - LH
43	6507	Intake valve (10 required)
44	6505	Exhaust valve (10 required)
45	6507	Intake valve (10 required)
46	6083	Cylinder head gasket - LH
47	W701520	Engine oil accessory cover bolts - LH (2 required)
48	6C743	Engine oil accessory cover - LH
49	W706175	Ignition coil bolt (10 required)
50	12A366	Ignition coil (10 required)
51	12405	Spark plug (10 required)
52	14B102	Cylinder head temperature (CHT) sensor jumper harness
53	6G0004	CHT sensor
54	W701706	Exhaust manifold nut (10 required)
55	9431	Exhaust manifold - RH
56	9Y431	Exhaust manifold gasket - RH
57	9Y430	Exhaust manifold gasket - RH
58	W701520	Engine oil accessory cover bolt (2 required) - RH
59	6N881	Engine oil accessory cover - RH
60	6049	Cylinder head - RH
61	6051	Cylinder head gasket - RH
62	N811085	Camshaft sprocket bolt - RH
63	N806164	Camshaft sprocket washer - RH
64	6C524	Camshaft sprocket - RH
65	6254	Camshaft front bearing cap - RH
66	6B280	Camshaft bearing cap - RH (5 required)
67	N807834	Camshaft bearing cap bolt - RH (12 required)
68	6250	Camshaft - RH
69	6582	Valve cover - RH
70	6765	Oil fill adapter
71	6766	Oil fill adapter cap
72	W503282	Coolant crossover tube bolt (3 required)
73	W503279	Thermostat housing bolt (2 required)
74	8594	Thermostat housing
75	N806807	Thermostat O-ring seal
76	8575	Thermostat
77	8C369	Coolant crossover tube

Fig 2: Identifying Engine - Front end

Courtesy of FORD MOTOR CO.

Item	Part Number	Description
1	N808102	Accessory drive belt idler pulley bolt
2	19A216	Accessory drive belt idler pulley
3	N806282	Coolant pump pulley bolt (4 required)
4	8A528	Coolant pump pulley
5	W701512	Crankshaft pulley bolt
6	N806165	Crankshaft pulley washer
7	6316	Crankshaft pulley
8	N808794	Coolant pump bolt (4 required)
9	8501	Coolant pump
10	6700	Crankshaft front seal
11	N806155	Camshaft position (CMP) sensor bolt
12	6B288	CMP sensor
13	N806155	Crankshaft position (CKP) sensor bolt
14	6C315	CKP sensor
15	W709573	Engine front cover stud bolt (5 required)
16	N806177	Engine front cover bolt (8 required)
17	N808529	Engine front cover stud bolt (2 required)
18	6C086	Engine front cover
19	N804758	Radio ignition interference capacitor nut - RH
20	18801	Radio ignition interference capacitor - RH
21	8715	Engine front cover plug
22	N804758	Radio ignition interference capacitor nut - LH
23	18801	Radio ignition interference capacitor - LH
24	N606543	Timing chain tensioner bolt - RH (2 required)
25	6L266	Timing chain tensioner - RH
26	6268	Timing chain - RH
27	6K255	Tensioner arm - RH
28	W503282	Timing chain guide upper bolt - RH
29	N605829	Timing chain guide lower bolt - RH
30	6M256	Timing chain guide - RH
31	N606543	Timing chain tensioner bolt - LH (2 required)
32	6M269	Timing chain tensioner - LH
33	6M274	Tensioner arm - LH
34	12A227	Ignition pulse wheel
35	6268	Timing Chain - LH
36	N606527	Timing chain guide lower bolt - LH
37	N605892	Timing chain guide upper bolt - LH
38	6B274	Timing chain guide - LH
39	6306	Crankshaft sprocket
40	W500315	Power steering pump bolt (3 required)
41	3A696	Power steering pump assembly

Fig 3: Identifying Engine - Lower end

Courtesy of FORD MOTOR CO.

Item	Part Number	Description
1	6151	Compression ring - upper (10 required)
2	6152	Compression ring - lower (10 required)
3	6159	Outer oil control ring (20 required)
4	6161	Inner oil control ring (10 required)
5	6140	Piston pin retainer (20 required)
6	6135	Piston pin (10 required)
7	6110	Piston (10 required)
8	6200	Connecting rod assembly (10 required)
9	6211	Upper connecting rod bearing (10 required)
10	N806168	Flexplate bolt (8 required)
11	6375	Flexplate
12	6310	Crankshaft oil slinger
13	6701	Crankshaft rear seal
14	N806155	Crankshaft rear seal retainer plate bolt (6 required)
15	6K318	Crankshaft rear seal retainer plate
16	7K578	Flywheel bolt (8 required)
17	6375	Flywheel
18	7120	Pilot bearing
19	6714	Oil filter
20	6A642	Oil cooler
21	N620482	Oil filter adapter nut
22	N806156	Oil filter adapter bolt (4 required)
23	9278	Engine oil pressure (EOP) sensor
24	6884	Oil filter adapter
25	W704787	Oil filter adapter stud
26	6A636	Oil filter adapter gasket
27	W701605	Oil pan bolt (16 required)
28	6675	Oil pan
29	6710	Oil pan gasket
30	N605904	Oil pump screen and pickup tube bolt
31	N806155	Oil pump screen and pickup tube bolt (2 required)
32	6622	Oil pump screen and pickup tube
33	N806180	Oil pump screen and pickup tube spacer
34	6K258	Crankshaft main bearing cap stud
35	6345	Crankshaft main bearing cap bolt (11 required)
36	6A346	Crankshaft main bearing dowel (12 required)
37	6325	Crankshaft main bearing cap (6 required)
38	6A338	Crankshaft bearing - lower (6 required)
39	6K302	Crankshaft thrust washer - lower
40	6A341	Crankshaft thrust washer - upper (2 required)
41	6333	Crankshaft bearing - upper
42	6C357	Crankshaft main bearing side bolt (12 required)
43	6303	Crankshaft
44	N806201	Crankshaft key
45	6W337	Crankshaft bearing - upper (5 required)
46	6211	Connecting rod bearing (8 required)
47	6210	Connecting rod cap (8 required)
48	N806183	Oil pump bolt (3 required)
49	6621	Oil pump
50	W500225	Knock sensor (KS) bolt (2 required)
51	12A699	KS (2 required)
52	W701571	Coolant tube stud bolt
53	18663	Coolant tube