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Removal And Installation

WARNING: This page is about a different car, the 2007 Ford Pickup, 2007 Ford F550 Super Duty, 2007 Ford F450 Super Duty, and 2007 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING AND LIFTING article.
  2. Drain the cooling system. For additional information, refer to Cooling System Draining, Filling and Bleeding  in this article.
  3. Remove the cooling fan stator. For additional information, refer to Cooling Fan Stator - 6.0L Diesel  in this article.
  4. Rotate the accessory drive belt tensioner clockwise and position the drive belt aside.
  5. Fig 1: Rotating Accessory Drive Belt Tensioner
    G03906750Courtesy of FORD MOTOR CO.
  6. Remove the bolts and the coolant pump pulley.
    • To install, tighten to 31 N.m (23 lb-ft).
  7. Remove the bolts, the coolant pump and discard the O-ring seal.
    • Inspect the mating surfaces. Clean the sealing surfaces with metal surface prep.
    • Install a new O-ring seal. Lubricate the O-ring seal with clean engine coolant prior to installation.
    • To install, tighten to 23 N.m (17 lb-ft).
  8. To install, reverse the removal procedure.