Removal & Installation
WARNING: This page is about a different car, the 2005 Ford Pickup, 2005 Ford F550 Super Duty, 2005 Ford F450 Super Duty, and 2005 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
WARNING:
Brake fluid contains polyglycol ethers and polyglycols. Avoid contact with eyes. Wash hands thoroughly after handling. If brake fluid contacts eyes, flush eyes with running water for 15 minutes. Get medical attention if irritation persists. If taken internally, drink water and induce vomiting. Get medical attention immediately. Failure to follow these instructions may result in personal injury.
CAUTION:
Electronic modules are sensitive to static electrical charges. If exposed to these charges, damage may result.
CAUTION:
Brake fluid is harmful to painted and plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, immediately wash it with water.
CAUTION:
Only Ford-authorized inlet hydraulic brake tubes should be used. These tubes are of specific design and only Ford-authorized parts should be used when installing new inlet brake tubes.
CAUTION:
When replacing either the HCU or the anti-lock brake system ABS module individually, make sure that the number of coils (metal cans) in the ABS module equals the number of valves in the HCU. This is an additional method of verifying that the correct replacement part number has been selected.
- Disconnect the battery. For additional information, refer to GENERAL PROCEDURES .
- Push the lock forward and release the ABS electrical connector.
NOTE: Plug each open port to prevent brake fluid from spilling.
- Disconnect the hydraulic brake line nuts.
- Remove the bolts and the HCU and bracket assembly.
- Remove the HCU from the bracket.
- To install, reverse the removal procedure.
- Bleed the brake system. For additional information, refer to BRAKE SYSTEM BLEEDING .