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Removal And Installation

WARNING: This page is about a different car, the 2008 Ford Econoline, 2008 Ford E450 Super Duty, and 2008 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the engine cover. For additional information, refer to INTERIOR TRIM AND ORNAMENTATION article.
  2. Remove the 6 pushpin retainers and the upper air deflector.
    3. Fig 1: Locating Pushpin Retainers
    GF0044581Courtesy of FORD MOTOR CO.
  3. Remove the 4 power steering reservoir bracket bolts.
    4. Fig 2: Locating Power Steering Reservoir Bracket Retainers
    G03887857Courtesy of FORD MOTOR CO.
  4. Remove the power steering fluid indicator and 3 bolts. Remove the power steering mounting bracket. Install the power steering fluid indicator and position the power steering reservoir aside.
    5. Fig 3: Identifying Power Steering Reservoir-To-Mounting Bracket Bolts
    G03887858Courtesy of FORD MOTOR CO.
  5. Disconnect the coolant hoses from the Air Cleaner (ACL) outlet pipe.
    6. Fig 4: Locating Coolant Hoses & Air Cleaner Outlet Pipe
    G03887859Courtesy of FORD MOTOR CO.
    NOTE: ACL side shown, engine side similar.
  6. Loosen the clamps and remove the ACL outlet pipe.
    7. Fig 5: Identifying Air Cleaner Outlet Pipe & Clamp
    G03887860Courtesy of FORD MOTOR CO.
  7. Disconnect the turbocharger intake tube breather hose.
    8. Fig 6: Turbocharger Intake Tube Breather Hose
    GF0011983Courtesy of FORD MOTOR CO.
  8. Loosen the clamp at the turbocharger.
    9. Fig 7: Turbocharger Clamp
    GF0011984Courtesy of FORD MOTOR CO.
  9. Remove the 2 nuts and position the heater hose bracket aside.
    10. Fig 8: Heater Hose Bracket Nuts
    GF0011985Courtesy of FORD MOTOR CO.
  10. Remove the 2 stud bolts and the turbocharger intake tube.
    11. Fig 9: Turbocharger Intake Tube Stud Bolts
    GF0011986Courtesy of FORD MOTOR CO.
  11. To install, reverse the removal procedure.
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